Water is Good. But Not in Your Airline.

Compressed air is readily available and simple-to-use, but it can be the most expensive form of energy in your application. Air leaving a compressor can also be dirty, and depending on the outside temperature, can contain moisture. The presence of moisture in the air line can damage and shorten the life of downstream equipment, such as pneumatic tools and Liquid/Powder spray equipment. Unregulated or improper air pressure can result in increased compressed air demand, which results in increased energy consumption. Excessive pressure can also increase equipment wear, resulting in higher maintenance costs and shorter tool life. Before compressed air can be used it should be Filtered, Regulated and in some applications, Lubricated.

Filters

 

Filters clean compressed air. Compressed air can carry condensed water, oil carryover from compressors, solid impurities (dirt and rust) generated within the pipelines, and other wear particles from the ambient air. These contaminants can cause problems at every point of use, and should be removed by installing suitable filters.

Regulators

 

Regulators reduce and control pressure in compressed air systems. They are used to control pressure to: air tools, such as impact wrenches and sanders, liquid and powder spraying devices and many other pneumatically powered manufacturing applications. Optimally, a pressure regulator maintains a constant output pressure regardless of variations in the input pressure and downstream flow requirements. Downstream equipment flow and pressure requirements must be determined to properly size the correct regulator for the application.

Lubricators

 

Lubricators add controlled quantities of oil into a compressed air system to reduce the friction of moving components. Most air tools and other air driven equipment require lubrication to extend their useful life. The use of an airline lubricator solves the problem of too much or too little lubrication that comes with other methods of lubrication such as a grease gun or oil, as well as supplying the right kind of lubricant for the tools being used. Once the lubricator is adjusted, a metered quantity of lubricant is supplied to the air operated equipment and the only maintenance required is a periodic refill of the lubricator reservoir. Adding lubrication to a system can also prevent synthetic compressor oil build-up on system components.

Clean air is a key ingredient that enables effective and efficient operation of tools, equipment, and machinery in almost every industry. As such, the use of air preparation devices, such as filters, regulators, and lubricators (FRLs) is an excellent way to keep your air supply in top condition, as well as enabling your tools and equipment to operate at their peak performance. Air Power can help you identify the cause of your airline issues and find a solution to keep your airlines clean and controlled.

 

ARO FLO Series

 

 

 

Graco Electric Fixed Ratio (EFR) Metering System

 

 

The Graco Electric Fixed Ratio (EFR) is an electrically driven proportioner for two component sealant and adhesives. The EFR provides advanced material control in applications requiring consistent shots and beads. Air Power Application Specialist Ronnie Lowe talks about the features of the EFR Metering System and the many ways it can improve your manufacturing process.

 

Graco EFR Metering System

  • Highly accurate, even with low flow rates
  • Capable of shots, beads and continuous flow dispense
  • Superior repeatability
  • Capable of handling a wide range of materials
  • Easy to configure, operate and maintain

 

 

 

Levitate Anti-Fatigue Exoskeleton

Introducing the AIRFRAME®, a practical new device that reduces muscle stress and fatigue – making the end of the day feel like the beginning.

 

The Levitate AIRFRAME is a wearable, lightweight technology engineered to improve upper extremity musculoskeletal health in professionals and skilled trade workers who engage in repetitive arm motion and/or static elevation of the arms. The AIRFRAME lowers exertion levels by up to 80% – keeping workers healthier and more productive, while mitigating healthcare and disability costs.

 

 

 

HOW IT WORKS

 

The AIRFRAME transfers the weight of the arms from the shoulders, neck and upper back to the outside of the hips, evenly distributing energy to reduce stress. It slips easily on and off, and moves seamlessly with the wearer without intruding into the workspace or limiting motion or dexterity. The AIRFRAME’s mechanical support system progressively activates as the arm is raised, and gradually releases as the arm is lowered, resulting in just the right level of support – at just the right time. It’s personalized to fit each wearer, so they can use their arms as normal while enjoying reduced fatigue and comfort they never thought possible.
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FEATURES

Light and Comfortable
Personalize Fit
Full Range of Motion
No Power Required
The AIRFRAME’s sleek, aerodynamic design and lightweight material construction make wearing the device feel nearly unnoticeable. Each AIRFRAME is custom-fitted to the individual user, allowing the device to fit comfortably on any body type or size. The AIRFRAME offers full range of motion, allowing the user to easily perform any task without limitation or stiffness. The AIRFRAME requires no electrical power – it is mechanically engineered to rely on a patented system of pulleys.

BENEFITS

 

Lowers Injury Risk
Boosts Productivity
Improves Quality and Precision
Lowers Healthcare and Disability Costs
On-Site Training
There are more than 650,000 cases of work-related musculoskeletal disorders (WSMD) annually. The AIRFRAME lowers exertion levels by up to 80%, significantly lowering injury risk. WMSDs are responsible for $50 billion in lost productivity annually. The AIRFRAME keeps workers healthy, and production humming. Muscle stress and fatigue are the enemy of productivity. The AIRFRAME allows workers to maintain quality and precision for longer periods of time. Musculoskeletal disorders represent $1 of every $3 spent on workers compensation. The AIRFRAME limits exposure to these injuries, reducing costs and boosting profits. We offer full, on-site training for both workers and safety engineers on how to custom fit and operate The AIRFRAME for all users.

Air Power Puts the Graco ProMix PD2K to the Test with HB Fuller

Air Power Manufacturing Solutions Put PD2K to the Test with Graco and HB Fuller

 

The customer is switching to Swifttak 4431 Heat Reactivated Water Based Adhesive, a two-component adhesive, for better product quality. They need a system to effectively mix and spray the 2K adhesive. The Graco PD2K is the only 2K system that can effectively handle the Swifttak adhesive due to the industrial pump based unit which allows for operation in either flow or pressure made.

More about Graco ProMix PD2K System

More about Graco ProMix PD2K System

The ProMix PD2K mixes the material close to the gun so the flush zone is significantly smaller. This allows customers to use less paint, spend less on disposal costs and allows for faster color changes. And because there is limited mixed material in the system, the ProMix PD2K is ideal for short pot life materials. It is also compatible with acid-based materials.

Graco has specific ProMix proportioners that are designed to manage tough acid catalyst applications like cabinetry and bar countertops. The corrosion resistance fluid section, plus the smart fluid plate with 316 and 17-4 SST catalyst sections, can easily handle strong acid catalysts.

 

Graco Electric Fixed Ratio (EFR) System

The Graco Electric Fixed Ratio (EFR) system is a meter, mix and dispense system for two component sealant and adhesive delivery. Ideal for applications requiring precision dispense, the EFR provides superior control over material and dispensing of gaskets, beads, shots and potting applications. Trust in the EFR, which is accurate, versatile and easy to use.

The Graco Electric Fixed Ratio (EFR) system

 

  1. Advance Precision Driver

    • Powerful driver reaches up to 20 cycles per minute
    • Precise encoder that assures low flows and small shots consistently
    • Direct pump control
    • Limited maintenance needs

 

  1. Industry Proven Z Pumps

    • Multiple Ratio options
    • Only the seals are wear parts
    • Abrasive resistant version
    • Mechanically linked pumps offer ratio assurance

 

  1.  MD2 Valve

    • Adjustable snuff back
    • Mixing at tip of the gun, limiting purge material waste
    • Multiple seal combination for material compatibility
    • Available in 1:1 to 10:1 for wide ratio applications
    • For manual or robotic applications

 

  1. Advanced Display Module

    • Easy to use interface
    • Possibility to have it completely integrated
    • Communication Gateway Modules: EtherNet/IP. DeviceNet, PRofibus, Profitnet

 

 

 

QX Series + ETS: Ergonomic Tightening System

Taking total control of your fastening process doesn’t have to be complicated. The Ingersoll Rand QX Series™ family of fastening systems deliver simple, flexible and capable solutions for all assembly requirements. No matter the industry or application, you can trust Ingersoll Rand  to help you get the job done right. Ingersoll Rand® has released the QX Series™ Ergonomic Tightening System (ETS). With ETS, reducing the torque reaction of the fastening process doesn’t have to be complicated. The ergonomically-enhanced motor control algorithm minimizes torque reaction to protect workers from injury. When tightening, ETS delivers short bursts of energy into the fastener, enabling the operator to safely stay in control of the tool.

What is ETS?

ETS stands for “Ergonomic Tightening System”

QX + ETS delivers all the performance & control features of the standard QX Series ™ precision fastening tools, with an improved ergonomic benefit. QX + ETS incorporates an ergonomically enhanced motor control algorithm that significantly reduces the average amount of force experienced by the operator during the tightening process.

Why choose ETS?

When ETS is Active, the operator’s arm movement is limited to a series of smaller movements instead of one large movement. This enables the operator to stay in control and in the ‘power zone’, reducing the chance for injury caused by quick, excessive movement.

QX + ETS reduces average reaction force experienced by the QX Series user by up to 63%!

 

ETS FEatures

Resources:

QX Series Ergonomic Tightening System – Agriculture Case Study

QX Series + ETS Catalog

 

 

 

 

 

 

 

 

 

 

 

Gema Manual Powder Guns

Want to learn more about Powder Coating? Well look no further! Air Power is the largest Gema Distributor in the Southeast Region and we’re here to help YOU find success in Powder Coating! This video introduces you to the Gema OptiFlex 2 series of Manual Powder Application Equipment.

Three Gema manual powder coating application units are showcased in this episode of Air Power Live. Included units are the Optiflex 2B (boxfeeder), Optiflex 2F (hopper unit) and the Optiflex 2S (stir unit). Travis Stirewalt breaks down the differences in each of the units and explains the specific strengths. Powder coating JIT, multiple color changes, high humidity situations, long production runs of single color and many more. Which is the best powder coating unit for your application? Watch to learn which system best fits your individual needs and contact Air Power today. Contact Air Power today to find out how we can help you powder coat like a pro!

Watch to learn which system best fits your needs!

LIKE THIS VIDEO + SUBSCRIBE TO AIR POWER – You don’t want to miss the rest of this series!

QX Drives Quality

Challenge

In order to distinguish themselves within the marketplace the current method of assembly: non shut-off impacts, clutch tools, and hand wrenches, was not satisfactory. Examination by Quality Control Engineers revealed that some critical fasteners were working themselves loose during shipment and installation. Implementing an accurate solution to provide operator feedback and data collection was deemed necessary.

Air Power Solution

In partnership with the customer, Air Power implemented an Ingersoll Rand QX Precision Fastening System. This hand held, battery operated, solution provided a much more accurate final torque, while providing the operators with tightening status feedback, actual torque values, and 1,200 rundowns of tightening data for manual upload and review.

 

Cordless Battery-Powered RivNut Tool

Cordless Battery-Powered  RivNut Tool

 

Ingersoll Rand QX Series Precision Screwdriver converted into a Rivet Tool. Thanks for watching!

Interested? Contact us at 1 (800) 334-1001

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Ingersoll Rand QX Series Right Angle Wrench Converted into a Inline Wrench

Ingersoll Rand QX Series Right Angle Wrench Converted into a Inline Wrench

 

Ingersoll Rand QX Series Right Angle Wrench Converted into a Inline Wrench.

A Inline Wrench with all the perques of the Ingersoll Rand QX Series Cordless tools.