Assembly Solutions for Aerospace Industry

Ingersoll Rand Aerospace Industry

 

Ingersoll Rand Aerospace Industry

 

Contact your Air Power Account Manager today to improve your process with Ingersoll Rand!

 

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Air Power in the News Again

Air Power has been featured by Finishing and Coating in a full-length article that highlights Air Power’s recent growth with the Zenmar acquisition. The article also talks about Air Power’s rich history in the manufacturing industry and the services we provide to the manufacturing community. We’d like to Thank Tim Pennington and the team at Finishing & Coating for recognizing our impact in the manufacturing community.

 

Air Power Article

 

Lobster ARF-700 Rivet Presenter

 

 

This is a Lobster R1A1 pneumatic rivet gun coupled with an ARF-700 Rivet Presenter. Allows for speed and efficiency when completing high volume manual riveting. Stocked, sold and serviced by the professional staff at Air Power, the brand expands an already deep offering of assembly tool solutions. Air Power is proud to be an authorized Lobster Rivet Tools Distributor and highly recommend them to our customers.

Learn More About Lobster Rivet Tools

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Assembly Made Simple

In this case study, Air Power builds a custom integrated system that makes Ergonomics, Safety, and Quality simple with a team effort.

Customer

This customer is a supplier in the Truck and Bus industry.

Challenge

The customer needed to outfit a new work cell assembling large metal components. First, the weight of the fully assembled sub-build components exceeded 1000 lbs. requiring a high weight capacity work table. Secondly, the height variation of the operators presented ergonomic issues from shift to shift to ensure each operator performed his necessary tasks at optimum work heights for ergonomics and safety. Thirdly, target torque for each component exceeded the safety threshold for handheld tooling, 69 ft/lbs, and 135 ft/lbs. requiring a torque management solution to be included in the overall work cell build. Lastly, the components needing to be torqued are deemed quality critical, requiring all data for the fasteners to be documented to ensure a proper build.

Air Power Solution

Air Power included the following in our solution; a 2000 lbs. capacity adjustable height pneumatic Presto lift table, a GCI torque reaction arm, and a Cleco MPro 300 controller with right angle NeoTek tool. We were able to meet the high weight by working closely with Presto directly to customize the adjustable height scissor lift table. GCI was able to build a custom torque arm to provide the needed reach and vertical travel while managing up to 240 NM of torque reaction. We were able to mount the torque arm directly to our adjustable height table, allowing the entire work station to adjust to ideal work height for any given operator. All of this wrapped around the brand new Cleco 300 controller with NeoTek right angle tool allowing for a precise fastening solution meeting and exceeding the quality critical parameters required. The Cleco 300 also allows our end-user to monitor, collect, and organize critical data to ensure they every unit out the door is a quality part.

 

Assembly

Results

Air Power’s solution addressed all of the problems the customer faced with this assembly process. The Presto Lift table allows the operator to adjust the height of the entire system to eliminate and bending and back strain. The GCI torque arm holds and handles the Cleco right angle NeoTek tool. This eliminates any lifting and hand or wrist injury from handling a torque tool. Lastly, the Cleco mPro 300 controller gave the customer the ability to ensure perfect quality with every assembly.

 

 

Ingersoll Rand Controller paired with FlexArm

 

Air Power Technical Specialist James Stanley demonstrates the capabilities of an Ingersoll Rand InsightQC Controller paired with a FlexArm Smart Arm with DOGA DPC Touchscreen allowing the operator to enter sequence patterns quickly and efficiently. Visit us at airpower-usa.com or call us at 1(800) 334-1001 to hear more about this system!