How To Depressurize A High Pressure Pump and Flush With Solvent

How To Depressurize A High Pressure Pump and Flush With Solvent

 

In this video, Account Manager, Jeff Tussey walks through the steps to depressurize a high pressure pump and flush with Solvent. Please LIKE & SUBSCRIBE to our channel to stay updated on the latest from Air Power’s How To Series!

 

How to Properly Flush a Pressure Pot

 

 

 

How To Properly Flush a Pressure Pot

 

In this video, we walk through the steps it takes to properly flush a pressure pot with Air Power Account manager Jeff Tussey.

 

How To:

 

  1.  Cut of air supply to the pot, this is critical!  Once air has been cut off to the pot, bleed pressure pot utilizing pressure relief valve.
  2. Remove lid from pressure pot
  3. Remove liner (Air Power recommends all Pressure Pots to be utilized with pot liners – for ease of use, cleaning, and color change applications).
  4. Add your solvent (or preferred chemical cutting agent) liner.
  5. Re-install pressure pot lid, reconnect air supply, and slowly increase fluid pressure (Note – no atomizing air is necessary while flushing a unit).
  6. Trigger gun and spray waste into solvent/waste containment – Note – make sure waste can is properly grounded.

 

 

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NEW Binks AG-364 Airless Spray Gun

 

Carlisle Fluid Technologies made an innovation in transfer efficiency when they introduced the new Binks AG-364 Airless Spray Gun. This gun achieves high quality results faster, easier and more efficiently than other spray guns on the market.

Available in dead head or recirculation manifolds, this high-quality airless spray gun helps eliminate excessive paint waste and lengthy cleaning time. The AG-364 accomplishes ultimate transfer efficiency, resulting in: reduced overspray, cleaner machines and reduced applied coating cost per part.  Softer, high-integrity fan pattern also allows for the consistent application of materials to detailed profiles and surfaces. The tip holder indexes 45 degrees with insert and is completely adjustable without insert. The versatility of tips utilized on the AG-364 allows for application of multiple wood finish materials.

As a member of the proven AG family, the AG-364 makes it easy to upgrade from air-assisted airless equipment. It utilizes the same pumps, fluid lines, regulators and fluid pressure ranges for a
seamless transition.

 

CFT BINKS AG-364

Specifications

 

CFT BINKS AG-364 SPECS

 

 

Increase Transfer Efficiency

 

Challenge

Customer was looking to improve transfer efficiency on their automated spindle machine spraying primer on various size metal housings.   The existing system utilizes one spray gun set a considerable distance from the parts.  This causes excessive overspray and waste.  Customer also wanted to go from using 55 gallon drums to 5 gallon pails due to settling and solvent flash off in the primer.  The 55 gallon drum sits for around 4 months.  The viscosity needed to be regularly checked and adjusted.

 

Before Before 2

 

 

 

 

 

Air Power’s Solution

Equipment utilized – Graco fixed automatic spray guns coupled to a Graco dual regulated pressure pot with agitation.  All controlled via an Air Power custom designed pneumatic control panel for system optimization and performance.

Air Power, Inc. proposed replacing their single gun setup with two guns.  These guns will be mounted on mounts that can be adjusted to effectively cover the various size parts.  This will minimize the amount of overspray and improve the transfer efficiency of the system.  The controls for this system will be contained in a centralized control box.  Fluid supply will utilize a 5 gallon pressure tank.  This will allow the operator to place a 5 gallon bucket of primer into the tank.  This system will be enclosed to minimize solvent flash off.  This will help improve the consistency of the coating as it will not need to be constantly adjusted.  The paint supply will also be exhausted in roughly a week now.  This will allow fresh primer to be sprayed, also improving consistency.

 

Results

  • Customer experienced increased transfer efficiency which saved them money by minimizing the amount of overspray and waste. It also reduced the amount of filtration they were purchasing due to the reduced overspray saving them time and money.
  • Customer reduced solvent flash off due to the switch from 55 gallon to 5 gallon pail saving the operator time from adding additional solvent to the 55 gallon drums.

 

Air Power Solution Air Power Solution

 

 

 

 

 

 

 

 

 

 

How To Effectively Adjust Your Spray Gun Pattern

 

How To Effectively Adjust Your Spray Gun Pattern

 

This video is a step by step guide to show you how to effectively adjust your spray gun pattern. The equipment utilized for this video is the Devilbiss Spray Gun with 1.4MM Needle (standard).

The Fan adjustment (top knob) – clockwise adjustments to narrow pattern, counterclockwise adjustments for wider pattern.

The Needle adjustment (bottom knob) – for fine tuning of fluid flow rate

Air Power recommends that all fluid flow rate adjustments take place on your outbound fluid pressure regulator. By regulating fluid utilizing the fluid needle it will increase needle wear and result in decreased life expectancy. Properly setting your outbound fluid at your fluid source (pressure pot, pump, etc.) utilizing a properly set outbound fluid regulator is the preferred and most effective fluid setting measurement.

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New Bullard T-Series Hoods

Bullard T-Series Hoods

 

The Highest Protection

 

  • 1,000 Assigned Protection Factor (APF) determined by Third Party testing
  • SAR (NIOSH Pending) and PAPR Interchangeable for easier inventory management

The Greatest Comfort

 

  • Patented Air Delivery System directs air to the breathing zone and prevents fogging
  • No Fit Testing saves time and money and improves OSHA compliance

The Most Choices

 

  • Single Bib or Double Bib
  • Dupont™ Tychem® QC, Tychem SL, or Nomex® Fabrics
  • With or without headbands
  • Acetate, PETG, Vinyl, or Polycarbonate Lenses

T-Series Hoods Specs


  Bullard Hood

 

 

 

 

 

 

 

 

 

Contact Air Power Today to Find out how you can the best protection with Bullard!

 

How To Properly Set Up A Binks Pressure Pot and Spray Gun Fluid Flow Rate

How To Properly Set Up A Binks Pressure Pot and Spray Gun Fluid Flow Rate

 

Equipment Utilized – Binks Dual Regulated Pressure Pot + Devilbiss Compact Trans Tech Spray Gun with 1.4mm Fluid Needle

Ist Regulator is for Pot Fluid – ie. Outbound fluid pressure. A good starting point for outbound fluid pressure is 10 lbs.
2nd Regulator is for spray gun atomization air. A good starting point for spray gun atomization air is “double” that of starting fluid pressure.

In order to set your outbound spray gun atomization air, you MUST set using dynamic air pressure (ie. With the gun trigger depressed). When setting fluid flow rate – ultimately this is determined by production demands, but in most cases your fluid stream should be between 6-12 inches from the end of a gun.

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LinkedIn: www.linkedin.com/company/206581

Sames Kremlin 2019 Spray Guns

Sames Kremlin provides industrial solutions for productivity, quality improvement, material & cost savings. Sames Kremlin products support the industrial process from assembly, protection against the environment to finish by beautifying manufactured products. Their products pursue key objectives for users: Performance, Productivity and sustainability. With 90 years of innovation, Sames Kremlin has a variety of engineered solutions for a variety of finishing processes. Here is the official 2019 Product Offerings:

Xcite Light – Airmix Manual Spray Gun

 

Sames Kremlin Xcite Light Spray Gun

The Xcite™ Light Airmix® manual spray gun focuses on lightness, simplicity and maneuverability. For maximum benefits, this spray gun is available in two versions: 60 bar and 120 bar (870 psi & 1740 psi).

SAMES KREMLIN created Airmix® technology in 1975. Airmix® is an intermediate spray technology that combines the finish quality of Airspray with the productivity of Airless and is the industrial standard for Air-Assisted Airless today. The Xcite™ Light Airmix® manual

spray gun benefits:

  • Lightweight: 30% weight reduction without compromising the perfect gun balance
  • Compact design for easy access to recessed areas and complex shaped parts
  • Effortless trigger pull reduces muscle strain and carpal tunnel injuries
  • Ready to spray concept: No fan adjustment; the fan width is pre-determined by the size of the tip installed on the gun

 

Airmix® spraying technology is the best compromise between productivity and finish quality with the highest transfer efficiency up to 86%.

 

 

FPro WBE Airspray – Manual Conventional Spray Gun

Sames Kremlin FPro WBE Airspray

 

Perfectly balanced, the FPro WBE spray gun provides a superior finish for all painters and is designed for spraying water-based porcelain and ceramics. SAMES KREMLIN offers the largest range of spray guns and accessories for all FPro applications in the high finishing markets.

The new design of the FPro P WBE has been made to spray very abrasive products (porcelain & ceramics), keeping the high spray performances of the original FPro versions while reducing maintenance costs: the heat-treated nozzle lasts longer, the special needle design, featuring a polyurethane (PU) needle tip creates a soft contact on the nozzle reducing wear.

This 2 part needle concept allows the replacement of needle tip only and not the complete needle assembly.

 

 

 

 

ASB – Airless Automatic Spray Gun and Base Plate

 

Sames Kremlin ASB – Airless Automatic Spray Gun and Base Plate

 

 

The ASB automatic spray gun offers superior atomization whatever the line speed thanks to perfect balance between high pressure and high flow rate. It offers precise application – coating applied directly on the target – due to fast response time.

Developed for high production rates, ASB guns provided superior atomization at medium to high flow rate and low overspray for minimal paint wastage.  The ASB guns are the lightest automatic airless guns on base plate, decreasing bearing wear of painting machines due to lightweight gun. Their compact design allows easy access to recessed part areas. They can be fitted with a choice of 184 tips: Skill super fine finishing Airless tips, flat for fine finishing, and reversible Tip top for protective coatings. The simplicity and the quality of the material used guarantees low maintenance costs. They are well suited for applying harsh coatings (acid catalyst, UV coating), water-based, high viscosity and abrasive materials.

 

 

Tech Tip: Dedicating Your Manual Powder Hose

Dedicating Your Powder Hose

 

Dedicating your powder hose specific to your color and special type of powder can save you time in color changes and prevent costly rejects. It can speed up your paint process, eliminate powder contamination and reduce clean up time. If you are frequently changing your powder color throughout the day, this is a great way to quickly and easily eliminate pain points and improve your application process.