Ransburg Paint Resistance Tester with CFT

 

Air Power Specialists Jeff Tussey and Carlisle Representative Shawn McManus discuss the importance of choosing the right paint for your process by testing the paint resistance. In this video, we show you how the Ransburg Paint Tester can eliminate the guesswork when choosing paint for your application process. Contact Air Power to get the Ransburg Paint Tester for your facility.

 

Learn more about Carlisle Fluid Technologies

 

Ransburg Paint Tester

Ransburg Paint Tester

 

 

 

 

 

 

 

 

 

More about the Ransburg Paint Tester

 

Polyester Filters for Paint, Powder Coating and HVAC

 

Polyester Filters for Paint, Powder Coating and HVAC

 

Polyester filters offer exceptional intake and exhaust filtration in paint booths, powder coating booths, sanding booths, AMU air filtration as well as HVAC applications. Join Air Power in a walk through our key polyester filter products and learn which media is the best for your unique application.

Get the Perfect Ratio with GEMS 2K

 

When it comes to mixing paint, accuracy is the key to achieving a high-quality finish. In this case study, we discuss a 2K solution that helped this customer perfect their process and save tons in production costs.

Customer

 

Manufacturer of roadside transformers.

 

Challenge

 

This company has a small parts booth for primer and topcoats. The operator had to manually mix two types of epoxy and one urethane. Each day he had to spray all three colors from the same hot pot system. The color change process was a major problem as the different parts to be sprayed were not batched. This caused a lot of waste of paint and solvent. The other concern was being off ratio and parts not curing properly. This was a major cost to the company. They also had a large booth that sprayed the finished transformer. They had to utilize the same paints and this process had the same problems. If the large transformer was off ratio, they had to sand the paint off and repeat the entire process. This proved to be a very expensive problem.

 

Air Power Solution

 

Air Power proposed to install a Carlisle GEMS 2K mix system for each color. We also put in a pump system to pump and circulate all paints to the mix machines. The catalyst was dispensed to the machines from 5-gallon pressure tanks. The 55-gallon drums of paint each had an agitator in them to keep paint in suspension to maintain viscosity. By having a machine for each color there was no color change or off ratio problems.

 

Results

 

The Air Power Solution eliminated the need to hot pot in tanks. Since each color is mixed on demand; this system provided a major labor savings. There is no paint waste and the newly established process saves about 2 to 3 hours per shift as compared to manually formulating and mixing paint. The solvent usage was greatly reduced as there was not a tank to clean each color change. This solution has been able to speed up production on all three shifts. Our technical group and installers were able to put the system in place without impeding the customer’s production runs.

 

GEMS 2K Mix System

 

 

W-Series Spray Booth Filters from Col-Met RP

 

 

W Series Spray Booth Filters from Col-Met

 

For many years, manufacturers have relied on Research Products RP paint booth exhaust filters for the efficient capture of overspray paint. The new W Series Filters from Col-Met, the makers of the legacy line of RP filters, has set a new bar in the finishing industry. From the new white face layer to the virgin polyester final layer and a warranty, you really should watch this video. Learn about the new Col-Met W Series filter options available from Air Power, Inc.

 

 

Improving Your Electrostatic Process

Improving Your Electrostatic Liquid or Powder Coating Process

 

In this video, Air Power Specialist Travis Stirewalt and Account Manager Eddie Rhodes, share tips about improving your electrostatic process. Learn how to improve your electrostatic process with expert advice for powder coaters and liquid painters. Discuss best practices that help you put more powder or paint on your parts and less in your filters or the paint booth floor. What does this mean for you? Higher transfer efficiency and less paint (money) wasted by increasing your first pass transfer efficiency. Video from the Air Power, Inc. Chattanooga Branch.

Ransburg Turbo Disk Rotary Atomizer

 

Ransburg Turbo Disk Rotary Atomizer

 

While visiting the Carlisle facilities, our team got to see a live demonstration of the Ransburg Turbo Disk Rotary Atomizer. The Turbo Disk is a high-speed applicator with superior atomization capabilities to handle even the most difficult coatings. We’d like to Thank Carlisle Fluid Technologies for having us!

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Sames Kremlin FPro Airspray

Sames Kremlin FPro Airspray

Manual Spray Gun Conventional, HVLP and LVLP

Perfectly balanced, the FPro paint spray gun provides a superior finish for all painters. Sames Kremlin offers the largest range of spray guns and accessories for all FPro applications in the high finishing markets.

 

 

PROFESSIONAL FINISHING FOR ALL YOUR NEEDS

  • New Standard in Airspray
  • The lightest spray gun for high productivity
  • Constant high performances for all production lines

SAMES KREMLIN FPro Lock P Manual Spray

SAMES KREMLIN FPro Airspray

 

Learn More about Sames Kremlin

Source: sames-kremlin.com

Graco Electrostatic Demo Kits

Rodney Benfield understands finishing and over the past 31 years at Air Power has learned many skills of the trade.  One known fact is you cannot be successful if not prepared.  Air Power’s Electrostatic Demo Kits allow for just that – being prepared – anyplace, anytime, anywhere.

“These kits are handy” stated Rodney whom has spent a large portion of his time at Air Power focusing on the finishing industry within the Southeast.  “This demo kits stays in my truck and I can deploy it whenever necessary”.

The Air Power Electrostatic Demo Kits contain everything necessary for a successful Graco electrostatic demo including a wide array of nozzles and air caps.  Rodney further specified that “even for existing electrostatic customers, taking in the entire demo kit makes sense.  It allows us to mix/match newly released accessories to optimize the customer’s process and electrostatic experience”

All of Air Power’s finishing specialist have electrostatic demo kits ready to deploy at a moment’s notice.   “Air Power’s primary focus” stated Rodney “is the Southeast and Mexico but, we will go wherever the customer needs us”.

 

Graco Electrostatic Demo Kit

How to Properly Flush a Pressure Pot

 

 

 

How To Properly Flush a Pressure Pot

 

In this video, we walk through the steps it takes to properly flush a pressure pot with Air Power Account manager Jeff Tussey.

 

How To:

 

  1.  Cut of air supply to the pot, this is critical!  Once air has been cut off to the pot, bleed pressure pot utilizing pressure relief valve.
  2. Remove lid from pressure pot
  3. Remove liner (Air Power recommends all Pressure Pots to be utilized with pot liners – for ease of use, cleaning, and color change applications).
  4. Add your solvent (or preferred chemical cutting agent) liner.
  5. Re-install pressure pot lid, reconnect air supply, and slowly increase fluid pressure (Note – no atomizing air is necessary while flushing a unit).
  6. Trigger gun and spray waste into solvent/waste containment – Note – make sure waste can is properly grounded.

 

 

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Which Pump?

How Does An Air Operated Double Diaphragm Pump Work?

 

An air operated diaphragm pump is a type of positive displacement pump that uses compressed air as a power source. The compressed air is shifted from one chamber to the other by a linked shaft that allows the chambers to move simultaneously. This back-and-forth motion, forces liquid out of one chamber and into the outlet manifold, while filling the opposite fluid chamber via the inlet manifold. Upon changeover, the fluid section that was filled on the previous shift empties into the outlet manifold and then fills the opposite chamber via the inlet manifold. The rapid changeover allows for reduced pulsation at the outlet.

How to Select an Air Operated Double Diaphragm Pump?

 

Choices are endless when selecting the correct air operated double diaphragm pump (AODD).  Aluminum? Stainless? Why Plastic?  Different chemicals require different pump components which are critical in determining the best pump solution for the application.  Not all applications are the same and neither are the pumps.  Check out some general information regarding the construction of Graco AODD Pumps.

 

Graco Process Catalog

 

 

 

 

Source: https://www.graco.com/us/en/in-plant-manufacturing/products/general-fluid-transfer/double-diaphragm-pumps.html