Product Demonstrations

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Product Demonstrations

Air Power Manufacturing Solutions is making efforts to be sure that we can continue to effectively support the manufacturing community during this time. We love to be able to visit customers on-site and demonstrate how the products we sell can improve manufacturing processes, but there are a variety of other ways we can show you the latest technologies. Follow the link below to read about the ways Air Power can help you improve your manufacturing process!

 

 

pRODUCT dEMONSTRATIONS

 

Personal Protective Equipment (PPE) : Outside the Body

 

 

Taking care of both the inside and the outside of your body in the workplace is critical. In this video, Air Power Application Specialist Travis Stirewalt and Account Manager Eddie Rhodes, talk about the importance of Personal Protective Equipment and how to choose the right PPE for your application. Whether you are dealing with HAZMAT, VOC’s or nuisance dust, taking care of your skin, bones, and internal organs are vitally important to staying healthy. Stay tuned as we look to help you maneuver through PPE basics.

 

Learn More about the brands mentioned:

Bullard

Binks

 

 

Get the Perfect Ratio with GEMS 2K

 

When it comes to mixing paint, accuracy is the key to achieving a high-quality finish. In this case study, we discuss a 2K solution that helped this customer perfect their process and save tons in production costs.

Customer

 

Manufacturer of roadside transformers.

 

Challenge

 

This company has a small parts booth for primer and topcoats. The operator had to manually mix two types of epoxy and one urethane. Each day he had to spray all three colors from the same hot pot system. The color change process was a major problem as the different parts to be sprayed were not batched. This caused a lot of waste of paint and solvent. The other concern was being off ratio and parts not curing properly. This was a major cost to the company. They also had a large booth that sprayed the finished transformer. They had to utilize the same paints and this process had the same problems. If the large transformer was off ratio, they had to sand the paint off and repeat the entire process. This proved to be a very expensive problem.

 

Air Power Solution

 

Air Power proposed to install a Carlisle GEMS 2K mix system for each color. We also put in a pump system to pump and circulate all paints to the mix machines. The catalyst was dispensed to the machines from 5-gallon pressure tanks. The 55-gallon drums of paint each had an agitator in them to keep paint in suspension to maintain viscosity. By having a machine for each color there was no color change or off ratio problems.

 

Results

 

The Air Power Solution eliminated the need to hot pot in tanks. Since each color is mixed on demand; this system provided a major labor savings. There is no paint waste and the newly established process saves about 2 to 3 hours per shift as compared to manually formulating and mixing paint. The solvent usage was greatly reduced as there was not a tank to clean each color change. This solution has been able to speed up production on all three shifts. Our technical group and installers were able to put the system in place without impeding the customer’s production runs.

 

GEMS 2K Mix System

 

 

DOTEC Air Balance Lifter

When short pick & place applications warrant the need for user-friendly, ergonomic solutions— consider the

Dotec ABL Air Balance Lifter

 

This Plug & Play system that can be featured with a variety of tools for lifting small rolls, boxes, crates, buckets, or bags. The options available are a pallet box and quick change tool for different applications. This system can be used to handle a variety of substrates. Cans, Kegs, and Sacks are a few of the applications that can benefit from the advanced technology that the Dotec Air Balance Lifter can bring to your manufacturing operation. Available with floor mount setups, as well as mobile platforms.

Dotec Lifter

Capacity:

-Weight max: 50 kg (110 lbs)
-Vertical Travel: 1600 mm (5.25 ft)
-Horizontal Travel: 2100 mm (7 ft)
-Rotate: 360 degrees (4200 mm radius)

 

Dotec AirBalance Lifter

 

Learn more about Dotec

Source: Why Dotec

CFT Maple Smart Pump

 

Carlisle Fluid Technologies Maple Smart Pump

 

The Maple Smart Pump is Carlisle Fluid Technologies’ advanced, air-operated, horizontal piston pump for automotive and general industrial applications. This range of precision-engineered pumps is designed to handle modern shear sensitive solvent and waterborne paints as well as pure solvents and other paint shop materials. The Maple Pump design combines an energy-efficient air motor with CFT’s low shear fluid section technology providing a smooth consistent flow of materials for both automatic and manual spray gun systems.

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Ingersoll Rand Improves Ergonomics

Manufacturing facilities in today’s competitive market strive to reduce the ergonomic impact of their operators. In this case study, we will discuss the importance of recognizing every company’s desire to improve ergonomics and reduce injuries.

Customer

A global manufacturer, producing products for the heavy truck and bus industry.

Challenge

Operators were manually lifting 40-150lb truck hubs and rotors to palletize for their shipment to their end-users. The operators were refusing to use their current lifting method as it was slow and delayed their production during the days shift resulting in reduced throughput per operator per shift.

Air Power’s Solution

We proposed they moved to a single large floor supported structure with multiple bridges, air balancers, and welded end effectors. This allowed multiple operators to use a single structure with each having their own ”bay” containing a bridge, balancer, end effector combo. This gave everyone the room they needed to load pallets as well as the lifting method that allowed the ergonomic impact to be reduced while still allowing the productivity of the manual lifting application. The air balancers’ speed and the pendant control allowed the operators to move at the speed they deemed fit for each application and individual operator preference.

Result

Currently, we have installed 5 large lifts in this facility with more now being planned at their sister facilities, leading to many overall ergonomic improvements.

Ergonomics

Ergonomics - Ingersoll Rand

 

 

 

 

 

 

 

 

 

 

 

Learn More about Ingersoll Rand 

Levitate in the News

Levitate Technologies is a small tech start-up that began with the goal of building human augmentation to help surgeons and medical professionals. Today, Levitate has successfully designed the AIRFRAME. It is a wearable, lightweight technology engineered to improve upper extremity musculoskeletal health in professionals and skilled trade workers who engage in repetitive arm motion and/or static elevation of the arms. This one-of-a-kind technology has been creating a buzz in the manufacturing industry since it hit the market. Check out these articles about the Levitate AIRFRAME technology!

The AIRFRAME exoskeleton makes light of hard work

 

The Levitate AIRFRAME transfers the weight of the arms from the shoulders, neck and upper back to the outside of the hips, evenly distributing energy to reduce stress. It slips easily on and off and moves seamlessly with the wearer without intruding into the workspace or limiting motion or dexterity. The AIRFRAME’s mechanical support system progressively activates as the arm is lowered, resulting in just the right level of support – at just the right time. It’s personalized to fit each wearer, so they can use their arms as normal while enjoying reduced fatigue and comfort they never thought possible.

 


Levitate - Wall Street Journal


Levitate - The Fabricator


Levitate - Exoskeleton Report


Levitate - Forbes


Levitate - ASME


Levitate - Industry Week


Levitate - Material Handling Network


Levitate - Digital Trends


Levitate - San Diego Business Journal


 


Levitate - Workplace


Levitate - Engineered News-Record

 

Learn more about Levitate Technologies at Air Power. We offer on-site, live demonstrations to show you the difference with the Levitate AIRFRAME!

See Also: Levitate Anti-Fatigue Exoskeleton

Levitate Technologies

Troubleshooting with Graco

Troubleshooting with Graco

 

Air Power along with the help of the Graco Team, organized a troubleshooting training event. Our team spent time learning all of the Graco pump quick fixes that they can use in the field to solve issues for customers on the spot. With this training, our Account Managers can save customers time and money in service and repair costs. Thanks to the Graco team for their support!

 

Pumps – Cost of Ownership

 

Choosing the right pump for your process can be difficult. There are a lot of measures that need to be taken into consideration. One of the most important deciding factors is cost of operation.

 

Pumps Total Cost of Ownership

Ingersoll Rand In-Line Handle Air Balancer Control Kit

 

Ingersoll Rand In-Line Handle Air Balancer Control Kit

 

Designed for precise pick & place applications, the Ingersoll Rand In-Line Air Balancer Control Kit can integrate with all of Ingersoll Rand’s existing single rope basic unit air balancers.

– Compatible with 150, 200, 350, & 500 lb. capacity air balancers.
– Adjustable lifting and lowering speed based on pressure applied to up and down movements.
– Ideal for repetitive pick and place lifting applications.
– “Float” range allows for precise placement.

 

Contact Air Power today to get a live demonstration!