Air Power in partnership with Graco is working hard to prep the Hydroshield for upcoming customer demos throughout our entire territory! Pre-plan, setup, and spray prior to demo ensures a successful onsite demo. We’d like to thank the team of Graco Representatives Nick Lewis, Nick Yanavitch, and Chris Maicon for all working with the Air Power team to establish this product in the field.
The Graco Hydroshield Spray Package is an operator-friendly solution for spraying waterborne material that improves transfer efficiency and safety. This system includes manual electrostatic air spray or air-assist guns, controller interface, and high-performing pumps.
The HydroShield Batch Waterborne System makes it easy to safely use electrostatics to spray waterborne material.
- Refill paint supply without having to open the isolation cabinet.
- Use one controller with simple screens to set and adjust system parameters.
- Minimize downtime with durable components that are easily accessed and maintained.
Check out these pictures of the Air Power team setting up this system in the Air Power High Point Finishing Lab!
In this case study, Air Power Account Manager Austin Lambright helped this customer eliminate pain points in their finishing process, allowing them to save time and money in production costs.
The customer has a 90ft DOD aircraft that is coated with a very short pot life, a very expensive material. Because of the short pot life, several painters would have to mix an individual pressure pot and all spray the plane at the same time. This caused a lot of waste in material and was time-consuming.
AIR POWER SOLUTION
By using a mobile cart with a large Graco EnduraFlo 4:1 diaphragm pump, we are able to feed 4 painters with one central paint vessel. This not only cuts down on a lot of waste, but also simplifies the prep and clean up process, ultimately saving money both in material cost, maintenance, and production time. An all-around process improvement.
The customer drastically improved production process time, labor hours, and material savings in their paint process.
In this video, Air Power Account Manager Aaron Osborne walks you through this Lubricant Dispense Station. The customer needed to pre-fill cartridges so the operator could utilize it in a manual application for the day shift. Air Power proposed a solution that combines a Loctite Timing and Pressure Dispense System with a Graco Husky Pump. This Filing Station solution reduces down fluid pressure and allows for multiple cartridges to be filled and stored. When the operator needs a cartridge s/he grabs from filling station and attached is bench side dispenser for accurate dispense into the end product.
When it comes to mixing paint, accuracy is the key to achieving a high-quality finish. In this case study, we discuss a 2K solution that helped this customer perfect their process and save tons in production costs.
Manufacturer of roadside transformers.
This company has a small parts booth for primer and topcoats. The operator had to manually mix two types of epoxy and one urethane. Each day he had to spray all three colors from the same hot pot system. The color change process was a major problem as the different parts to be sprayed were not batched. This caused a lot of waste of paint and solvent. The other concern was being off ratio and parts not curing properly. This was a major cost to the company. They also had a large booth that sprayed the finished transformer. They had to utilize the same paints and this process had the same problems. If the large transformer was off ratio, they had to sand the paint off and repeat the entire process. This proved to be a very expensive problem.
Air Power Solution
Air Power proposed to install a Carlisle GEMS 2K mix system for each color. We also put in a pump system to pump and circulate all paints to the mix machines. The catalyst was dispensed to the machines from 5-gallon pressure tanks. The 55-gallon drums of paint each had an agitator in them to keep paint in suspension to maintain viscosity. By having a machine for each color there was no color change or off ratio problems.
The Air Power Solution eliminated the need to hot pot in tanks. Since each color is mixed on demand; this system provided a major labor savings. There is no paint waste and the newly established process saves about 2 to 3 hours per shift as compared to manually formulating and mixing paint. The solvent usage was greatly reduced as there was not a tank to clean each color change. This solution has been able to speed up production on all three shifts. Our technical group and installers were able to put the system in place without impeding the customer’s production runs.
Carlisle Fluid Technologies Maple Smart Pump
The Maple Smart Pump is Carlisle Fluid Technologies’ advanced, air-operated, horizontal piston pump for automotive and general industrial applications. This range of precision-engineered pumps is designed to handle modern shear sensitive solvent and waterborne paints as well as pure solvents and other paint shop materials. The Maple Pump design combines an energy-efficient air motor with CFT’s low shear fluid section technology providing a smooth consistent flow of materials for both automatic and manual spray gun systems.
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Troubleshooting with Graco
Air Power along with the help of the Graco Team, organized a troubleshooting training event. Our team spent time learning all of the Graco pump quick fixes that they can use in the field to solve issues for customers on the spot. With this training, our Account Managers can save customers time and money in service and repair costs. Thanks to the Graco team for their support!
Graco designs and builds a wide range of equipment designed to handle industrial fluids such as inks, colorants, paint, abrasives, corrosive, shear sensitive, gas entrapped and more. They also design and build custom products for customers with unique requirements. Graco’s double diaphragm pumps are designed for chemical transfer applications. Their chemical transfer pumps come in pneumatic and electric options, with many flow rates and sizes. Both metal and plastic housings can easily handle corrosive and abrasive fluids. They design and build the Husky double diaphragm pumps to hold in the harshest working environments. The best materials and the highest quality standards results in pumps that are built to last.
Graco Husky Double Diaphragm Pumps
The Husky double diaphragm pumps are manufactured with your productivity in mind – providing you with one of the most reliable and efficient pumps in the market. Each membrane pump is thoroughly tested before it leaves the factory.
Husky Air Operated Double Diaphragm
Designed with fewer parts than competitive pumps, Graco’s air operated double diaphragm pumps features our stall-free, low pulsation air valve, which is externally accessible—ensuring rapid changeovers and minimum downtimes.
Advantages of the Husky Air Operated Diaphragm Pumps
- Rugged construction – Resists corrosion for reliable performance and long life
- Designed to last – Heavy duty design offers long life, increased productivity and lower overall cost of ownership
- Flow rates and sizes – up to 300 gpm (1135 lpm) / port sizes ranging from ¼” to 3” in NPT, BSP, and flange options.
- Easy maintenance – The Husky has fewer parts than industry peers, the complete air valve is externally accessible so it can be serviced fast and easy without removing the pump.
- Modular air valve – Stall-free, low pulsation air valve provides smooth and rapid changeover for increased efficiency and minimizes down time
Husky Electric Operated Double Diaphragm Pumps
Graco’s electric double diaphragm pumps (EODD) are ideal for applications that require low pulsation and a smooth flow. The energy efficient electric drive reduces energy consumption up to 5x compared to traditional air operated diaphragm pumps. Each pump is ruggedly constructed to resist corrosion and deliver a long, trouble-free product life.
Advantages of the Husky Electric Operated Diaphragm Pumps
- Durable Pump Technology handles slurries and abrasives all without damage to the pump
- Fluid section is fully customizable allowing user to create the pump you need with multiple material offerings for manifolds, seats, balls, and diaphragms.
- Diaphragm pump is self-priming, runs dry and requires no rotating or moving of fluid seals
- Electric Drive reduces energy consumption and operating costs
- Provides increased pump control and accurately meters fluid
Contact your Air Power Representative today to find out how you can revolutionize your process with Graco Double Diaphragm Pumps!
Manufacturing facilities in today’s competitive market strive to produce the highest quality product. In this case study we will discuss the importance of recognizing every company’s desire to produce a premier product.
Leading Global Manufacturer of Display Refrigerated Cases Systems
Air Power’s Solution
In partnership with the customer and the silicone material supplier (Ellsworth Adhesives), Air Power offered a solution by using 3 ea. Graco 55 gallon drum packages. These drum packages will replace manual and battery operated caulking guns. By going to bulk drums vs expensive tubes customer will reduce silicone cost by 30%. Customer purchases over 1 million dollars per year in silicone. Drums are placed near three assembly stations throughout the plant. Material fluid hoses are festooned 14 feet over head at each operating station to eliminate dangerous trip hazards.
By converting from caulk tubes to bulk 55 gallon drums customer will reduce RTV silicon by an estimated cost by 30%. Each Graco 55 gallon ram drum package features Graco Data Trak. The Graco Data Trak features a light tower located on the 55 gallon ram package. The light tower will alert the operator with a signal showing drum is low on material or empty.
Increased floor space by eliminating cartons of tubes placed on wood skids near each operating station. Increase production time by elimination to open cartons of tubes of silicone and place tubes into manual caulking guns.
Eliminate the need to have batteries charged. Eliminate the cost of replacing battery charged caulking guns.