Polyester Filters for Paint, Powder Coating and HVAC
Polyester filters offer exceptional intake and exhaust filtration in paint booths, powder coating booths, sanding booths, AMU air filtration as well as HVAC applications. Join Air Power in a walk through our key polyester filter products and learn which media is the best for your unique application.
Improving Your Electrostatic Liquid or Powder Coating Process
In this video, Air Power Specialist Travis Stirewalt and Account Manager Eddie Rhodes, share tips about improving your electrostatic process. Learn how to improve your electrostatic process with expert advice for powder coaters and liquid painters. Discuss best practices that help you put more powder or paint on your parts and less in your filters or the paint booth floor. What does this mean for you? Higher transfer efficiency and less paint (money) wasted by increasing your first pass transfer efficiency. Video from the Air Power, Inc. Chattanooga Branch.
Gema OptiFlex Pro Virtual Demo
The GEMA OptiFlex Pro is the latest advancement in powder coating application technology. In this video, Eddie Rhodes, Air Power Account Manager in Tennessee, walks you through the new Gema OptiFlex Pro powder coating handgun, the controller and explains the first-ever power gun with powerboost that provides 110 kV and 110 microamps application support.
Monti 3D Powder Coat Line Walkthrough
Air Power Manufacturing Solutions teamed up with GAT Finishing Systems, Rohner Powder Coating Booths and Gema Powder Application Equipment to create a unique automated powder coat line that can process large and small parts quickly and efficiently. Monti Inc’s new powder coat line was built with quality results in mind, with the capabilities to meet the strictest specifications.
This new 20,000 sq. ft. powder coating facility is located in Greenwood, SC. This powder coat system has been tested to exceed 1,000-hour salt spray, tested per ASTM B117 meeting requirements of UL-1332 including ASTM D7091-05, D1654-08, D610-01, D714-02. This automated powder coat line can handle parts up to 2 ft x 4 ft x 8 ft. The batch powder coat system can handle parts up to 8 ft x 8 ft x 14 ft. Either line can paint any color. The system currently has lots of capacity to offer. With regard to throughput, it paints a 1-3/4” X 7” part and can powder coat and package 36,000 of these during 1 shift.
Source: Monti Powder Coating
Manufacturing facilities in today’s competitive market strive to produce the highest quality product. In this case study we will discuss the importance of recognizing every company’s desire to produce a premier product with the highest first place transfer efficiency.
A Custom Fabricator, producing products for the truck & and Bus industry
In order to distinguish them within the marketplace, the current manufacturing process needed to meet customer’s mil specs. Their current Powder Units were not producing enough Mils per MFG spec with a Quality finish. Examination by quality control engineers revealed that they were getting back ionization and orange peel when applying more powder and second coats. They determined that each operator had different settings and too much powder output. In addition they did not understand current and voltage and how they relate to a quality finish and high transfer efficiency.
In partnership with the customer, Air Power implemented an Gema OptiFlex 2 manual powder unit. The unit comes with 3 presets: 1: Flat Parts, 2: Recess/complex parts and 3: Recoat mode. In addition these cannot be changed by the operator and allowed ease of use with a simple repeatable process. The Patented Digital Valve control allowed for consistent precise powder output, powder savings, and reproducible coating results.
Currently, the customer is meeting their mil spec and producing repeatable results and has increased there transfer efficiently that has provided a 1 year Return on equipment investment.
Dedicating Your Powder Hose
Dedicating your powder hose specific to your color and special type of powder can save you time in color changes and prevent costly rejects. It can speed up your paint process, eliminate powder contamination and reduce clean up time. If you are frequently changing your powder color throughout the day, this is a great way to quickly and easily eliminate pain points and improve your application process.
How to Get Started with Gema OptiFlex Pro E-App
The Gema E-APP paired with the OptiStar 4.0 Control Unit puts powerful information at your fingertips on your Apple or Android phone or tablet. Update software, change gun settings, manage run time, monitor powder output and keep an eye on powder usage. All this information is available to you through a single APP. If that’s not enough, you can also create and send PDF documents straight to your email from your device.
Introducing the NEW Gema OptiFlex Pro:
POWER. QUALITY. CONTROL.
The NEW Gema OptiFlex Pro is here. Air Power’s Travis Stirewalt shows off the OptiFlex Pro features and upgrades including the gun, control unit and the E-App.
Power: Maximum coating performance
The newly developed PowerBoost technology of the OptiFlex Pro series offers with the 110 kV the highest powder charging capacity in the powder coating industry while complying with safety regulations. The operator benefits from an outstanding coating performance.
Quality: Best application results
With OptiFlex Pro you coat extremely efficiently and with consistently high quality. The PCC (Precise Charge Control) mode regulates the spray current even in the lowest ampere ranges (0-10 μA) with the highest accuracy. This prevents overcharging of even the most demanding powders such as metallic powder and ensures the highest quality in thick film and multi-layer applications and recess areas.
Control: Master the application!
The new features of OptiFlex Pro also give you a technological edge. The Electrostatic App (E-App) with the integrated line management functions and service features make the coating process transparent and better controllable.
What You Need To Know Before You Begin a Powder Coating Business
Have you thought about opening up your own powder coating business or adding powder coating to your manufacturing mix? This video with powder experts Eddie Rhodes and Travis Stirewalt will walk you through very important things to think about as you take that next step.