Polyester Filter Installation with Air Power

 

In this video, Air Power Specialist Travis Stirewalt will discuss everything you need to know about Polyester Filters. You will learn how to install polyester paint booth filters, and we will discuss best practices with exhaust roll media, cut pads, panels and bag filters. Using KW SPST2.06090-2 Orange/White with tack roll media and 2 pocket bag filters of the same media.

This video was filmed in the Air Power, Inc. Chattanooga Branch.

Ingersoll Rand Improves Ergonomics

Manufacturing facilities in today’s competitive market strive to reduce the ergonomic impact of their operators. In this case study, we will discuss the importance of recognizing every company’s desire to improve ergonomics and reduce injuries.

Customer

A global manufacturer, producing products for the heavy truck and bus industry.

Challenge

Operators were manually lifting 40-150lb truck hubs and rotors to palletize for their shipment to their end-users. The operators were refusing to use their current lifting method as it was slow and delayed their production during the days shift resulting in reduced throughput per operator per shift.

Air Power’s Solution

We proposed they moved to a single large floor supported structure with multiple bridges, air balancers, and welded end effectors. This allowed multiple operators to use a single structure with each having their own ”bay” containing a bridge, balancer, end effector combo. This gave everyone the room they needed to load pallets as well as the lifting method that allowed the ergonomic impact to be reduced while still allowing the productivity of the manual lifting application. The air balancers’ speed and the pendant control allowed the operators to move at the speed they deemed fit for each application and individual operator preference.

Result

Currently, we have installed 5 large lifts in this facility with more now being planned at their sister facilities, leading to many overall ergonomic improvements.

Ergonomics

Ergonomics - Ingersoll Rand

 

 

 

 

 

 

 

 

 

 

 

Learn More about Ingersoll Rand 

Ransburg Turbo Disk Rotary Atomizer

 

Ransburg Turbo Disk Rotary Atomizer

 

While visiting the Carlisle facilities, our team got to see a live demonstration of the Ransburg Turbo Disk Rotary Atomizer. The Turbo Disk is a high-speed applicator with superior atomization capabilities to handle even the most difficult coatings. We’d like to Thank Carlisle Fluid Technologies for having us!

LIKE + SUBSCRIBE TO OUR CHANNEL


Find Us Online

www.airpower-usa.com

Facebook: https://www.facebook.com/AirPowerUSA/

LinkedIn: https://www.linkedin.com/company/2065…

Twitter: https://twitter.com/Air_Power_Inc

Instagram: https://www.instagram.com/air.power.inc/

Monti 3D Powder Coat Line Walkthrough

 

Monti 3D Powder Coat Line Walkthrough

 

Air Power Manufacturing Solutions teamed up with GAT Finishing Systems, Rohner Powder Coating Booths and Gema Powder Application Equipment to create a unique automated powder coat line that can process large and small parts quickly and efficiently. Monti Inc’s new powder coat line was built with quality results in mind, with the capabilities to meet the strictest specifications.

This new 20,000 sq. ft. powder coating facility is located in Greenwood, SC. This powder coat system has been tested to exceed 1,000-hour salt spray, tested per ASTM B117 meeting requirements of UL-1332 including ASTM D7091-05, D1654-08, D610-01, D714-02. This automated powder coat line can handle parts up to 2 ft x 4 ft x 8 ft. The batch powder coat system can handle parts up to 8 ft x 8 ft x 14 ft. Either line can paint any color. The system currently has lots of capacity to offer. With regard to throughput, it paints a 1-3/4” X 7” part and can powder coat and package 36,000 of these during 1 shift.

Monti Powder Coat Line

 

Source: Monti Powder Coating

Carlisle Product Training

Carlisle Fluid Technologies Product Training

 

Air Power took a trip to the Carlisle Fluid Technology facility to get the full Carlisle Product Training experience. Carlisle offers an array of industrial spray finishing solutions. Our team spent the day learning about all their products, usage and maintenance tips to help our customers keep their equipment in good condition. Thanks to Carlisle for having our team in to visit!

 

Learn More about Carlisle

 

High Performance. High Quality.

 

Quality control and consistent finish were big goals for a manufacturer of ceramics. This case study delves into how Air Power put together a multifaceted solution to meet this customers finishing needs.

CUSTOMER

This customer is a manufacturer of ceramic products.

CHALLENGE

The customer was operating on an outdated system with no quality control measures in place. There were no gauges to regulate the air and fluid pressure of the system. There was not a way to manage the quality of the finish during the paint process. The system had one huge hose bundle with no way to identify which fluid was delivered via each hose. The only operator who could manage the system was nearing retirement.

SOLUTION

Air Power installed a paint system with a control panel that allowed for individual control of each automated spray gun. This system included large liquid filled gauges for display of air and fluid pressures to allow the customer to manage the system. Our engineers designed a system with neatly organized, color coded hoses for each gun to simplify production management. This allowed new operators to easily perform maintenance on the paint line.

RESULTS

The system changes made succeeded in simplifying this system. This has made it easier for all the operators to learn how to manage, operate, and maintain the paint line. The control panel gave the customer a simple, safe way to start and stop seperate spray guns during the process. This has allowed the customer to control the paint process and usage of paint. This opened the door for more focus on quality control and saved paint and production time.

 

Ceramic Manufacturer

 

Ingersoll Rand In-Line Handle Air Balancer Control Kit

 

Ingersoll Rand In-Line Handle Air Balancer Control Kit

 

Designed for precise pick & place applications, the Ingersoll Rand In-Line Air Balancer Control Kit can integrate with all of Ingersoll Rand’s existing single rope basic unit air balancers.

– Compatible with 150, 200, 350, & 500 lb. capacity air balancers.
– Adjustable lifting and lowering speed based on pressure applied to up and down movements.
– Ideal for repetitive pick and place lifting applications.
– “Float” range allows for precise placement.

 

Contact Air Power today to get a live demonstration!

 

Graco Diaphragm Pumps

Graco designs and builds a wide range of equipment designed to handle industrial fluids such as inks, colorants, paint, abrasives, corrosive, shear sensitive, gas entrapped and more. They also design and build custom products for customers with unique requirements. Graco’s double diaphragm pumps are designed for chemical transfer applications. Their chemical transfer pumps come in pneumatic and electric options, with many flow rates and sizes. Both metal and plastic housings can easily handle corrosive and abrasive fluids. They design and build the Husky double diaphragm pumps to hold in the harshest working environments. The best materials and the highest quality standards results in pumps that are built to last.

Graco Husky Double Diaphragm Pumps

 

The Husky double diaphragm pumps are manufactured with your productivity in mind – providing you with one of the most reliable and efficient pumps in the market. Each membrane pump is thoroughly tested before it leaves the factory.

Husky Air Operated Double Diaphragm

 

Husky Air Operated Double DiaphragmDesigned with fewer parts than competitive pumps, Graco’s air operated double diaphragm pumps features our stall-free, low pulsation air valve, which is externally accessible—ensuring rapid changeovers and minimum downtimes.

 

Advantages of the Husky Air Operated Diaphragm Pumps

 

  • Rugged construction – Resists corrosion for reliable performance and long life
  • Designed to last – Heavy duty design offers long life, increased productivity and lower overall cost of ownership
  • Flow rates and sizes – up to 300 gpm (1135 lpm) / port sizes ranging from ¼” to 3” in NPT, BSP, and flange options.
  • Easy maintenance – The Husky has fewer parts than industry peers, the complete air valve is externally accessible so it can be serviced fast and easy without removing the pump.
  • Modular air valve – Stall-free, low pulsation air valve provides smooth and rapid changeover for increased efficiency and minimizes down time

 

Husky Electric Operated Double Diaphragm Pumps

 

Graco Husky 1050e PumpsGraco’s electric double diaphragm pumps (EODD) are ideal for applications that require low pulsation and a smooth flow. The energy efficient electric drive reduces energy consumption up to 5x compared to traditional air operated diaphragm pumps. Each pump is ruggedly constructed to resist corrosion and deliver a long, trouble-free product life.

Advantages of the Husky Electric Operated Diaphragm Pumps

 

  • Durable Pump Technology handles slurries and abrasives all without damage to the pump
  • Fluid section is fully customizable allowing user to create the pump you need with multiple material offerings for manifolds, seats, balls, and diaphragms.
  • Diaphragm pump is self-priming, runs dry and requires no rotating or moving of fluid seals
  • Electric Drive reduces energy consumption and operating costs
  • Provides increased pump control and accurately meters fluid

 

Contact your Air Power Representative today to find out how you can revolutionize your process with Graco Double Diaphragm Pumps!

 

 

Learn More About Graco

Source: graco.com

Silicone Drum System Saves Money

 

Manufacturing facilities in today’s competitive market strive to produce the highest quality product. In this case study we will discuss the importance of recognizing every company’s desire to produce a premier product.

Customer

Leading Global Manufacturer of Display Refrigerated Cases Systems

Air Power’s Solution

In partnership with the customer and the silicone material supplier (Ellsworth Adhesives), Air Power offered a solution by using 3 ea.  Graco 55 gallon drum packages. These drum packages will replace manual and battery operated caulking guns. By going to bulk drums vs expensive tubes customer will reduce silicone cost by 30%. Customer purchases over 1 million dollars per year in silicone. Drums are placed near three assembly stations throughout the plant. Material fluid hoses are festooned 14 feet over head at each operating station to eliminate dangerous trip hazards.

Result

By converting from caulk tubes to bulk 55 gallon drums customer will reduce RTV silicon by an estimated cost by 30%. Each Graco 55 gallon ram drum package features Graco Data Trak. The Graco Data Trak features a light tower located on the 55 gallon ram package. The light tower will alert the operator with a signal showing drum is low on material or empty.

Increased floor space by eliminating cartons of tubes placed on wood skids near each operating station. Increase production time by elimination to open cartons of tubes of silicone and place tubes into manual caulking guns.

Eliminate the need to have batteries charged. Eliminate the cost of replacing battery charged caulking guns.

 

New Bullard T-Series Hoods

Bullard T-Series Hoods

 

The Highest Protection

 

  • 1,000 Assigned Protection Factor (APF) determined by Third Party testing
  • SAR (NIOSH Pending) and PAPR Interchangeable for easier inventory management

The Greatest Comfort

 

  • Patented Air Delivery System directs air to the breathing zone and prevents fogging
  • No Fit Testing saves time and money and improves OSHA compliance

The Most Choices

 

  • Single Bib or Double Bib
  • Dupont™ Tychem® QC, Tychem SL, or Nomex® Fabrics
  • With or without headbands
  • Acetate, PETG, Vinyl, or Polycarbonate Lenses

T-Series Hoods Specs


  Bullard Hood

 

 

 

 

 

 

 

 

 

Contact Air Power Today to Find out how you can the best protection with Bullard!