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New Ingersoll Rand INSIGHT Controller

Introducing the INSIGHTqcx Controller

 

Ingersoll Rand has released the INSIGHTqcx Cordless Controller for critical assembly applications in manufacturing. THe INSIGHTqcx helps manufacturers who require advanced fastening strategies, such as those in automotive, aerospace and heavy equipment, easily take control of their assembly processes.

INSIGHTqcx integrates with the wireless Ingersoll Rand QX Series precision fastening tools. The Controller can also be used to program Ingersoll Rand QXC and QXN nonwireless tools via USB cable and serves as a convenient tool programming station so that operators don’t need to take the tool to an offline laptop for programming.

Additional features include:

  • Intuitive, touch-screen programming and ready-to-use communication protocols
  • Storage for 50,000 records of cycle data and 50,000 tightening traces onboard the device
  • It is adjustable to meet any tightening control requirements

 

INSIGHTqcx Controller

 

More About Ingersoll Rand

Graco Electrostatic Demo Kits

Rodney Benfield understands finishing and over the past 31 years at Air Power has learned many skills of the trade.  One known fact is you cannot be successful if not prepared.  Air Power’s Electrostatic Demo Kits allow for just that – being prepared – anyplace, anytime, anywhere.

“These kits are handy” stated Rodney whom has spent a large portion of his time at Air Power focusing on the finishing industry within the Southeast.  “This demo kits stays in my truck and I can deploy it whenever necessary”.

The Air Power Electrostatic Demo Kits contain everything necessary for a successful Graco electrostatic demo including a wide array of nozzles and air caps.  Rodney further specified that “even for existing electrostatic customers, taking in the entire demo kit makes sense.  It allows us to mix/match newly released accessories to optimize the customer’s process and electrostatic experience”

All of Air Power’s finishing specialist have electrostatic demo kits ready to deploy at a moment’s notice.   “Air Power’s primary focus” stated Rodney “is the Southeast and Mexico but, we will go wherever the customer needs us”.

 

Graco Electrostatic Demo Kit

Ingersoll Rand In-Line Handle Air Balancer Control Kit

 

Ingersoll Rand In-Line Handle Air Balancer Control Kit

 

Designed for precise pick & place applications, the Ingersoll Rand In-Line Air Balancer Control Kit can integrate with all of Ingersoll Rand’s existing single rope basic unit air balancers.

– Compatible with 150, 200, 350, & 500 lb. capacity air balancers.
– Adjustable lifting and lowering speed based on pressure applied to up and down movements.
– Ideal for repetitive pick and place lifting applications.
– “Float” range allows for precise placement.

 

Contact Air Power today to get a live demonstration!

 

Silicone Drum System Saves Money

 

Manufacturing facilities in today’s competitive market strive to produce the highest quality product. In this case study we will discuss the importance of recognizing every company’s desire to produce a premier product.

Customer

Leading Global Manufacturer of Display Refrigerated Cases Systems

Air Power’s Solution

In partnership with the customer and the silicone material supplier (Ellsworth Adhesives), Air Power offered a solution by using 3 ea.  Graco 55 gallon drum packages. These drum packages will replace manual and battery operated caulking guns. By going to bulk drums vs expensive tubes customer will reduce silicone cost by 30%. Customer purchases over 1 million dollars per year in silicone. Drums are placed near three assembly stations throughout the plant. Material fluid hoses are festooned 14 feet over head at each operating station to eliminate dangerous trip hazards.

Result

By converting from caulk tubes to bulk 55 gallon drums customer will reduce RTV silicon by an estimated cost by 30%. Each Graco 55 gallon ram drum package features Graco Data Trak. The Graco Data Trak features a light tower located on the 55 gallon ram package. The light tower will alert the operator with a signal showing drum is low on material or empty.

Increased floor space by eliminating cartons of tubes placed on wood skids near each operating station. Increase production time by elimination to open cartons of tubes of silicone and place tubes into manual caulking guns.

Eliminate the need to have batteries charged. Eliminate the cost of replacing battery charged caulking guns.

 

How to Properly Flush a Pressure Pot

 

 

 

How To Properly Flush a Pressure Pot

 

In this video, we walk through the steps it takes to properly flush a pressure pot with Air Power Account manager Jeff Tussey.

 

How To:

 

  1.  Cut of air supply to the pot, this is critical!  Once air has been cut off to the pot, bleed pressure pot utilizing pressure relief valve.
  2. Remove lid from pressure pot
  3. Remove liner (Air Power recommends all Pressure Pots to be utilized with pot liners – for ease of use, cleaning, and color change applications).
  4. Add your solvent (or preferred chemical cutting agent) liner.
  5. Re-install pressure pot lid, reconnect air supply, and slowly increase fluid pressure (Note – no atomizing air is necessary while flushing a unit).
  6. Trigger gun and spray waste into solvent/waste containment – Note – make sure waste can is properly grounded.

 

 

LIKE & SUBSCRIBE to Air Power YouTube channel to stay updated on the latest of our How To Series!

 

 

Which Pump?

How Does An Air Operated Double Diaphragm Pump Work?

 

An air operated diaphragm pump is a type of positive displacement pump that uses compressed air as a power source. The compressed air is shifted from one chamber to the other by a linked shaft that allows the chambers to move simultaneously. This back-and-forth motion, forces liquid out of one chamber and into the outlet manifold, while filling the opposite fluid chamber via the inlet manifold. Upon changeover, the fluid section that was filled on the previous shift empties into the outlet manifold and then fills the opposite chamber via the inlet manifold. The rapid changeover allows for reduced pulsation at the outlet.

How to Select an Air Operated Double Diaphragm Pump?

 

Choices are endless when selecting the correct air operated double diaphragm pump (AODD).  Aluminum? Stainless? Why Plastic?  Different chemicals require different pump components which are critical in determining the best pump solution for the application.  Not all applications are the same and neither are the pumps.  Check out some general information regarding the construction of Graco AODD Pumps.

 

Graco Process Catalog

 

 

 

 

Source: https://www.graco.com/us/en/in-plant-manufacturing/products/general-fluid-transfer/double-diaphragm-pumps.html

NEW Binks AG-364 Airless Spray Gun

 

Carlisle Fluid Technologies made an innovation in transfer efficiency when they introduced the new Binks AG-364 Airless Spray Gun. This gun achieves high quality results faster, easier and more efficiently than other spray guns on the market.

Available in dead head or recirculation manifolds, this high-quality airless spray gun helps eliminate excessive paint waste and lengthy cleaning time. The AG-364 accomplishes ultimate transfer efficiency, resulting in: reduced overspray, cleaner machines and reduced applied coating cost per part.  Softer, high-integrity fan pattern also allows for the consistent application of materials to detailed profiles and surfaces. The tip holder indexes 45 degrees with insert and is completely adjustable without insert. The versatility of tips utilized on the AG-364 allows for application of multiple wood finish materials.

As a member of the proven AG family, the AG-364 makes it easy to upgrade from air-assisted airless equipment. It utilizes the same pumps, fluid lines, regulators and fluid pressure ranges for a
seamless transition.

 

CFT BINKS AG-364

Specifications

 

CFT BINKS AG-364 SPECS

 

 

Clamping with QX

Manufacturing defects are expensive and removing these errors prior to equipment leaving the production floor is an achievable result when utilizing the proper assembly equipment.  In the below case study, implementing proper tooling resulted in a significant reduction in warranty, service work, and recalls.

Customer

A global manufacturer of grain and sugar cane harvesters located within the Southeastern United States.

 

Challenge: Warranty, Service Work, and Recalls

During the manufacturing process; a sub assembly cell was responsible for proper tightening of fluid hose clamps.  The specified torque and angle of these hose clamps was not being achieved by current in plant tooling.  This failure was a direct result of joint conditioning and relaxation associated with the hose clamp tightening process.  In order to confirm clamps were properly tightened a manual QC measure was put into place in order to catch the issue prior to units leaving for in field use.   However, manual processes are reliant on operator execution and improperly tightened units continued to leave the production floor incorrect.  This issue was exaggerated once units reached final destinations for use within the field, as inadequate torqued hose clamps, were continuing to loosen causing costly warranty, recall, and infield technician repairs.

Air Power’s Solution

In partnership with the customer, Air Power implemented an Ingersoll Rand QX Precision fastening System. The hand held, battery operated, transducerized tooling solution provided an accurate final torque, while providing the operators with tightening status feedback, actual torque values, and 1,200 rundowns of tightening data for review.  A proper torque strategy was developed allowing the hose clamp to be properly torqued, relaxed (conditioned), then final torqued; all within a single trigger pull delivered by the operator.  The need for a manual QC measure was removed as the torque data was verified, tracked, and retained by the manufacturing facility for spot check and validation.

 

Ingersoll Rand QX Series Right Angle Wrench

Result

Currently, thirteen (13) right angle tools are being utilized within this facility allowing production to reach new heights of process control.  Proper tightening of the hose clamps, torque data retention, and date/time stamping have reduced warranty, service work, and those costly infield technician repairs.  The Air Power solution ensures that product leaving the production floor is assembled correctly, the first time.

 

 

Sames Kremlin 2019 Spray Guns

Sames Kremlin provides industrial solutions for productivity, quality improvement, material & cost savings. Sames Kremlin products support the industrial process from assembly, protection against the environment to finish by beautifying manufactured products. Their products pursue key objectives for users: Performance, Productivity and sustainability. With 90 years of innovation, Sames Kremlin has a variety of engineered solutions for a variety of finishing processes. Here is the official 2019 Product Offerings:

Xcite Light – Airmix Manual Spray Gun

 

Sames Kremlin Xcite Light Spray Gun

The Xcite™ Light Airmix® manual spray gun focuses on lightness, simplicity and maneuverability. For maximum benefits, this spray gun is available in two versions: 60 bar and 120 bar (870 psi & 1740 psi).

SAMES KREMLIN created Airmix® technology in 1975. Airmix® is an intermediate spray technology that combines the finish quality of Airspray with the productivity of Airless and is the industrial standard for Air-Assisted Airless today. The Xcite™ Light Airmix® manual

spray gun benefits:

  • Lightweight: 30% weight reduction without compromising the perfect gun balance
  • Compact design for easy access to recessed areas and complex shaped parts
  • Effortless trigger pull reduces muscle strain and carpal tunnel injuries
  • Ready to spray concept: No fan adjustment; the fan width is pre-determined by the size of the tip installed on the gun

 

Airmix® spraying technology is the best compromise between productivity and finish quality with the highest transfer efficiency up to 86%.

 

 

FPro WBE Airspray – Manual Conventional Spray Gun

Sames Kremlin FPro WBE Airspray

 

Perfectly balanced, the FPro WBE spray gun provides a superior finish for all painters and is designed for spraying water-based porcelain and ceramics. SAMES KREMLIN offers the largest range of spray guns and accessories for all FPro applications in the high finishing markets.

The new design of the FPro P WBE has been made to spray very abrasive products (porcelain & ceramics), keeping the high spray performances of the original FPro versions while reducing maintenance costs: the heat-treated nozzle lasts longer, the special needle design, featuring a polyurethane (PU) needle tip creates a soft contact on the nozzle reducing wear.

This 2 part needle concept allows the replacement of needle tip only and not the complete needle assembly.

 

 

 

 

ASB – Airless Automatic Spray Gun and Base Plate

 

Sames Kremlin ASB – Airless Automatic Spray Gun and Base Plate

 

 

The ASB automatic spray gun offers superior atomization whatever the line speed thanks to perfect balance between high pressure and high flow rate. It offers precise application – coating applied directly on the target – due to fast response time.

Developed for high production rates, ASB guns provided superior atomization at medium to high flow rate and low overspray for minimal paint wastage.  The ASB guns are the lightest automatic airless guns on base plate, decreasing bearing wear of painting machines due to lightweight gun. Their compact design allows easy access to recessed part areas. They can be fitted with a choice of 184 tips: Skill super fine finishing Airless tips, flat for fine finishing, and reversible Tip top for protective coatings. The simplicity and the quality of the material used guarantees low maintenance costs. They are well suited for applying harsh coatings (acid catalyst, UV coating), water-based, high viscosity and abrasive materials.