Posts

Graco HydroShield Electrostatic Spray System

Air Power in partnership with Graco is working hard to prep the Hydroshield for upcoming customer demos throughout our entire territory!  Pre-plan, setup, and spray prior to demo ensures a successful onsite demo. We’d like to thank the team of Graco Representatives Nick Lewis, Nick Yanavitch, and Chris Maicon for all working with the Air Power team to establish this product in the field.

The Graco Hydroshield Spray Package is an operator-friendly solution for spraying waterborne material that improves transfer efficiency and safety. This system includes manual electrostatic air spray or air-assist guns, controller interface, and high-performing pumps.

 

 

 

 

The HydroShield Batch Waterborne System makes it easy to safely use electrostatics to spray waterborne material.

  • Refill paint supply without having to open the isolation cabinet.
  • Use one controller with simple screens to set and adjust system parameters.
  • Minimize downtime with durable components that are easily accessed and maintained.

 

Check out these pictures of the Air Power team setting up this system in the Air Power High Point Finishing Lab!

Assemble Faster with IR DC Tools

The assembly process in manufacturing plants typically is the largest drain on human labor resources.  Anything that can be done to speed up that assembly process is critical.  Especially, if it creates a reduction of labor and increased throughput, and increased quality in the final product.

 

Customer

A Global supplier of compression molded plastic parts to tier 1 automotive, Heavy Truck and bus, Heavy equipment, marine, reactional vehicle manufacturers.

 

Challenge

This company has 3 work cells installing multiple fasteners into door panels for Tier 1 automotive.  They were using two tools per station (One DC, One pneumatic) and manually inserting and driving to torque 3 fasteners.  This resulted in 3, 8-hour shifts of assembly 5-6 days a week to meet production demands.  With this process, torque values were not being collected and there was no assurance of quality.  Resulting in inconsistent quality, frequent rework, and often rejected batches of parts.

 

Air Power’s Solution

Air Power, Inc. in Partnership with Design Tool Inc. (DTI) proposed a solution utilizing both Ingersoll Rand DC Tools and DTI screw feeders.  This would reduce Takt time thanks to the DTI screw feeders and assure consistent torque values and alert if there was an issue from bad fasteners,cross-threading, etc.

 

DC Tool System with Screw feeder

Result

Utilizing the DC tools along with the DTI Screw Feeders we were able to dramatically reduce takt time, increase quality, and dramatically reduce the amount of labor needed to meet production demands.

  • Labor was reduced from (3) 8-hour shifts running 5-6 days a week to (1) shift 4 days a week.
  • First Pass quality increased by 80%
  • Rework is almost non-existent because any defects in fasteners or torque are corrected or captured in the work cell instead of at the end-user or in the quality department.

 

 

 

Cleco CellTek Launch

Cleco’s advanced tool and assembly solutions enhance user experience and increase productivity, providing powerful results for your company. They leverage new technology to increase tool accuracy, traceability, ergonomics, and safety. As a leading tool manufacturer, Cleco offers trusted tool solutions across numerous industries. Whether your company constructs high-tech automobiles, assembles planes for leading aviation projects, produces appliances, or builds earthmoving equipment, you can count on Cleco Production Tools for intelligent assemblies and world-class tools.

Cleco is very excited to present the future of connectivity, CellTek, part of our growing line-up of cordless electric tightening tools. Check out the CellTek experience!

 

 

Cleco CellTek Brochure

 

Cleco CellTek Brochure

 

Cleco CellTek Brochure

 

Cleco CellTek Brochure 4

 

 

 

Want to learn more about Cleco Production Tools from Air Power Manufacturing Solutions?

Click this link to view and/or download a copy of the Cleco Production Tools Catalog

 

Airwaves Podcast Episode 1: Interview with Dan Senff

Episode 1: Interview with Air Power President, Dan Senff

 

Air Power Airwaves is the Podcast Channel for Air Power Manufacturing Solutions. Air Power works to build lasting relationships by supporting the manufacturing community with quality products and highly engineered solutions to effectively assemble, move and coat the products that shape our world.

In our first Podcast, the Airwaves Host and Application Specialist Travis Stirewalt sits down with Dan Senff, President of Air Power, Inc. to discuss everything from the current business climate, Air Power’s top brands, and what makes Air Power a solid partner in anyone’s manufacturing based business.

Air Power Airwaves Podcast Teaser

Air Power Airwaves Podcast Teaser

The Airwaves Podcast is all about the manufacturing industry. This show is filled with helpful tips, news about new technology, and stories of real experiences from the Air Power team. Be sure to connect with us online to stay updated on all the latest from Air Power!

www.AirPowerAirwaves.com

 

Merry Christmas from Air Power

 

Merry Christmas from Air Power Manufacturing Solutions!

 

We hope you have a Merry Christmas and a Happy New Year!

12 Days of Christmas Giveaway

12 Days of Christmas Giveaway

 

Air Power would like to announce the 12 Days of Christmas Giveaway! Starting today we are giving all our followers an opportunity to participate to win some AMAZING prizes! Over the next 12 Days we will post an image of our awesome prizes and ask you to Like and Share the post to participate. You will have 24 hours to engage with this post to be included in the drawing. The rules of the giveaway are listed below:

  • Participants must Follow Air Power on either LinkedIn, Facebook, Twitter, Instagram, or Subscribe on YouTube to be entered in the drawing
  • You must Like this post for 1 entry and/or Share the post for 2 entries
  • Participate between Dec 13th – Dec 25th
  • All Participants must be 18 years or older
  • Air Power Employees or Air Power Vendor Suppliers are not eligible for prizes.

We will announce the winners every day on all our social media channels. Connect with us to stay updated!


 

And the Winners Are . . .

 

Day 1- Joe Makr

Day 2- Jack White

Day 3- Steve Grubb

Day 4- Robert Hooven

Day 5- Tim Lintz

Day 6- Jon Jay

Day 7- Gary Turner

Day 8- Christopher Sweeps

Day 9- Johannah Brookwell

Day 10- Mark Foster

Day 11- Laura Kornak

Day 12- Ashley Shelton

 

Dynabrade Foot Activated Screening Thermometer

Returning to work safely is a global priority amid the Covid-19 pandemic. The Dyna-FAST Thermometer is a new innovation from Dynabrade aimed at helping businesses resume safe operations. Fast, contactless temperature screening is an additional, vital step every individual can take to ensure the health and safety of their colleagues. Easy, self-screening upon entry each day takes seconds and helps protect individuals, teams, work cells, and entire facilities.

FEATURES

  • Contactless Forehead Thermometer
  • Operator-Free Scanning
  • Foot-Pedal Activation
  • Easy-to-read Digital Output
  • Includes cable, foot-pedal, upper/lower housings, and loop clamps
  • Available with Thermometer (Model 62110) or without Thermometer (Model 62111)
  • Works with all hand-held Forehead Thermometers

 


Dynabrade Dyna-FAST Industrial Flyer

Cleco CellTek Truck Tour Visits High Point

 

We’d like to Thank Cleco Production Tools for visiting our High Point Branch this past week! Our team had a blast learning about the latest innovations in assembly tools from Cleco.

 

 

Feel the Future of Connectivity: Designed to enable the Smart Factory of Tomorrow, Cleco introduces the most advanced cordless nutrunner, CellTek. CellTek Cordless Assembly Tools bring superior connectivity, with the most reliable real-time synchronization with manufacturing and engineering systems. Designed to ensure safety-critical assembly with best-in-class accuracy, CellTek is also the fastest cordless assembly tools in its class.

 

 

 

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FlexArm Torque Arms with Cleco Tools

 

 Air Power Application Specialist Jerome Wood along with FlexArm Regional Sales Manager Tyler Albert showcase how FlexArm torque reaction arms and custom tool mounts work flawlessly with Cleco® tools to create simple ergonomic solutions for any workspace. Featured in this demo are the Cleco® NeoTek™ 30 Series right-angle tool and pistol grip, DOGA DMFi telescoping arms, and linear and articulating torque reaction arms.