Posts
Powder booth Airflow issues solved by an Air Power Dynamic Duo
Problem:
The client, a local manufacturer, was having air flow issues within it’s paint operation. This was causing major dust/powder buildup in the nearby areas of the plant. Not only this, but the inefficiency of the airflow was hampering overall plant performance.
Solution
After on onsite review with the customer, Chris Case (Account Manager) and Travis Stirewalt (Technical Specialist) were able to determine that the 2nd and 3rd stages were horribly neglected. In addition, we pointed out that although airflow with no filters and clean filters was excellent, the airflow with the clogged stage 2 and 3 were causing the issues. We installed the Kemwove filters during a one day trial and testing period of the filter process. Two weeks later, we revisited the plant to check on the filters and then again a couple of weeks after that. The customer had moved into some of their old first stage inventory (paint pockets) but had left our 2nd and 3rd stages alone as requested. The 2nd stage filters were absolutely full and had spared the bulk of powder capture leaving the 3rd stage pocket filters in great shape.
Results
With the collected data over the test and review period, we were able to provide a concise filter plan and maintenance schedule for monthly, quarterly and annual review. For this customer – better air flow, improved plant performance, and a reduction of annual filter costs!
A client needed faster color changes…Air Power and Gema to the rescue
Problem:
Our clients operators were already using Gema box units for their non-recovery powder booths. While the units worked wonderfully these booths were connected and would be considered opposing. Each time they need to change color the operator must lift a 50lb box on and off the vibrating platform. This was a huge ergonomic issue for everyone involved.
Solution
After reviewing the setup and assessing the clients daily needs it was obvious that a Gema 8 color quick change package would allow for faster color changes, reduced material handling of the boxes of powder and would better prepare hard to fluidize powders in hoppers verses vibrating box units.
Results
Any time you can make a client’s operation more efficient, save wear and tear on their operators and show the how quickly the ROI would balance out….they are going to be happy. You almost always have to spend money to save money so having a team that understands your operation and knows all the available options to increase productivity is vital. Team Air Power got the job done once again.
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