Merry Christmas from Air Power Manufacturing Solutions!
We hope you have a Merry Christmas and a Happy New Year!
Merry Christmas from Air Power Manufacturing Solutions!
We hope you have a Merry Christmas and a Happy New Year!
Air Power would like to announce the 12 Days of Christmas Giveaway! Starting today we are giving all our followers an opportunity to participate to win some AMAZING prizes! Over the next 12 Days we will post an image of our awesome prizes and ask you to Like and Share the post to participate. You will have 24 hours to engage with this post to be included in the drawing. The rules of the giveaway are listed below:
We will announce the winners every day on all our social media channels. Connect with us to stay updated!
Returning to work safely is a global priority amid the Covid-19 pandemic. The Dyna-FAST Thermometer is a new innovation from Dynabrade aimed at helping businesses resume safe operations. Fast, contactless temperature screening is an additional, vital step every individual can take to ensure the health and safety of their colleagues. Easy, self-screening upon entry each day takes seconds and helps protect individuals, teams, work cells, and entire facilities.
Taking care of both the inside and the outside of your body in the workplace is critical. Whether you are dealing with HAZMAT, VOC’s or nuisance dust, taking care of your skin, bones, and internal organs are vitally important to staying healthy. In this Air Power Video, we look to help you maneuver through PPE basics.
Assembly solutions often require an array of different equipment to get the desired result. In this case study, Air Power was able to design a fully ergonomic dispense solution for this customer.
Manufacturer of HVAC Equipment
This customer was planning an expansion that included adding 2 additional assembly lines for panel foaming. They wanted to have a more robust Gantry System, contrary to solutions discussed previously with other distributors. Air Power’s ability to integrate the Material Handling portion of this project along with the Dispense/Fluid Management system allowed us to be the sole solution provider the customer was able to find through the initial quoting phase. After digging into the project, the customer realized our potential and requested the Mix, Meter, and Dispense System to supply two separate assembly lines, thus adding more complexity to both portions of the MOVE project. Factors like pressure loss, high-pressure piping, distance, ergonomics were key when bringing this project from theory to paper to real life.
Our team was able to design a custom solution that utilizes a Unified Dual Cantilever Overhead Rail System, paired with a Hennecke High-Pressure Metering Machine designed to dispense the full range of rigid foams and flexible foams. This dispense system controls 2 mix heads to fill panels with a Polyurethane Foam on 2 assembly lines. This system pumps the foam through high-pressure hoses mounted overhead with an Ingersoll Rand Suspension Balancer and Z-Servo Balance Control.
This system has the ability to have cross-lateral movement spanning the entire workstation, pump foam throughout the 1000+ feet of piping/hoses, ergonomically sufficient enough to navigate the 100lbs mix heads North, South, East, West with minimal effort, and produce foam with the touch of a button. We were able to deliver all of the key factors with a combination of our vendor support, customer communication/guidance, and our internal resources to deliver a unique one-of-a-kind turnkey solution!
The Covid-19 pandemic has affected everyone in many ways. While many of us are still dealing with the effects of this, Air Power recognizes the strain this year has put on many of our employees and their families. We decided to take the time to Thank our team for being #ESSENTIAL.
Air Power put together packages for each and every one of our employees as a Thanks for their dedication and hard work through these unprecedented times. This #ESSENTIAL package was filled with fun and useful promotional gifts sponsored by a few Air Power business and vendor partners.
These sponsored gifts include: an #ESSENTIAL t-shirt sponsored by StableNet IT Services, a travel mug sponsored by Dynabrade Abrasive Tool, a pen sponsored by Sioux Tools, an Air Power/Ingersoll-Rand branded koozie, and Air Power Hand Sanitizer.
We want to Thank each of our sponsors for their support and helping us to recognize every one of our #ESSENTIAL employees.
More about: Southworth Products
Overspray in industrial finishing applications is one of the most common causes of parts being rejected by quality control inspections. This can result in constant costly reworks and low-quality finish on parts. In this case study, Air Power proposes a solution that completely eliminates overspray for this customer.
Manufacturer of plumbing and water-related fittings and valves
This customer was experiencing paint buildup on their booth due to overspray. This was caused by inefficient airflow through the booth. This customer was using an old baffle style booth that uses offset layers of metal to catch the initial overspray and then redirects the overspray into the second layer of filters. As a second layer of filtration, the customer used Styrofoam baffle filters that allowed a high volume of bypass of a mixture of tacky and dry overspray. This type of baffle filter works better with wet paint overspray.
Without proper airflow collecting the overspray in the booth, this customer experienced a higher number of rejected parts, a lower quality finish on products, and paint buildup on their spray booth and surrounding areas.
Air Power proposed a solution that updated the filtration system to a more efficient style. This solution included completely removing the metal vertical baffles that were the first stage of filtration. The second stage Styrofoam baffle filters were then removed and the 20×20 grid was scraped clean of all the overspray buildup. Then we installed Kem-Wove P3 20×20 panel filters in the second stage, installed snapper bars on the front of the filter wall, and added RP 3252 paper/poly blankets (RTT Engineered Solutions / Col-Met) as the first stage of filtration to improve overspray capture and airflow.
This customer was amazed by the change in airflow and overspray capture in their spray booth. This new filtration system collected all the overspray in the booth and allowed nothing to bypass for the first time. These changes improved the painting conditions for operators in the booth, allowing for a higher quality finish on products. This customer is currently in the testing stage with this system to determine the length of life for one layer of filtration to ensure this system is cost-efficient and establish best practices for their finishing operation.
With the acquisition of Zenmar Power Tool & Hoist Systems, Air Power Manufacturing Solutions has expanded the brands that we offer our customers. We are now an authorized distributor for 6 new product brands, including Ajax Tools, Enerpac, Gorbel, Harrington Hoists, Michigan Pneumatic, and Southworth Products. We are excited to offer these products throughout our entire Southeastern territory.
Ranking among America’s finest quality manufacturers of industrial and construction tools, Ajax is a highly regarded brand name for forged specialty tools and accessories. Ajax is ISO 9001 certified and all products are engineered to meet or exceed OEM specifications.
Founded in 1946, Ajax Tools built on its expertise in heat-treating, forging, and machining; earning an image of uncompromising dedication to quality. Ajax is a full-service American manufacturer, and offers a modern manufacturing facility and advanced production equipment, to support our quality products and our focus on customer’s needs.
Ajax Tools is your Global Resource for:
Enerpac is a global leader in the engineering and manufacturing of high-pressure hydraulic tools, controlled force products, and solutions for precise positioning of heavy loads that help customers safely and reliably tackle some of the toughest jobs in the most demanding environments without compromise.
For mission-critical applications, Enerpac provides tools and solutions that make your work safer and easier to perform.
Gorbel offers a comprehensive line of overhead material handling, crane technology, ergonomic lifting products, and fall prevention systems. You can count on Gorbel to be on the cutting edge of manufacturing; constantly seeking out new ways to innovate and elevate their products and processes.
Gorbel’s mission is simple: They improve people’s lives. That mission guides everything they do, from the products and services they provide to their outside customers to the tools they create for their sales force and the work environment they foster for their employees.
Located in Manheim, PA, Elizabethtown, PA, South Holland, IL, and Corona, CA, Harrington Hoists, Inc. is a leading manufacturer of revolutionary manual, electric and air chain hoists as well as wire rope hoists, crane products, and below-the-hook devices. Known in the industry for world-class products, a driven sales focus, and outstanding customer services that are unmatched in today’s market, Harrington is committed to doing whatever it takes to satisfy customer needs.
Michigan Pneumatic Tool is a full-service air tool company celebrating 75 years as a leader in the design, distribution, manufacture, repair and rebuilding of industrial air tools. At MPT we service construction, industrial, demolition, bolting, and foundry tools. Michigan Pneumatic Tool also has an unrivaled parts inventory that includes brand name, hard to find, obsolete, and discontinued parts. We have the parts you need when you need them.
Southworth Products Corp is a world leader in the manufacture and distribution of vertical lifting and positioning products including lift tables, container tilters, pallet level loaders, manual lifter transporters, and many more. The company headquarters are in Falmouth, Maine with manufacturing located in Manila, Arkansas.
They are a supplier of innovative products designed to improve worker productivity and safety through the practical application of ergonomics in work positioning applications; including scissor lift tables (hydraulic, pneumatic, mechanical), portable lift tables, low height lift tables, container/basket tilters, pallet loaders, turntables, roll and coil cars. These products are sold under some of the industry’s most recognized brand names; including Dandy Lift & Leveler, PalletPal, EZ Reach, and Floor Height Lifts.
One of the most common workplace injuries reported is muscle strain due to repetitive motion. Manufacturers are seeking ergonomic material handling solutions to reduce the risk of injury for operators. In this case study, Air Power proposed a solution that successfully eliminated the risk of injury for these robotic machining cell operators.
This customer had dealt with various injuries due to the operators handling parts of various sizes/weights while loading and unloading parts onto automated infeed/outfeed conveyors on robot machining cells. Hand and finger injuries were commonly reported, as well as various back injuries. The customer required a solution that was safe and easy for operators to use. The solution needed to be located out of the way of forklift traffic and out of the work area of the cell so as not to impede on the operator’s workspace. They needed a device with the ability to grasp multiple sized parts without hassle. This solution also required a system that was low maintenance, durable, with low compressed air usage.
Air Power proposed an Ingersoll Rand column mounted with a 10ft reach and articulating arm. This system mounts out of the work cell yet reaches into the work cell to reach the work area for loading and unloading. It includes an integrated 500lb air balancer for lifting/lowering with the ability to adjust both the lifting and lowering speed to dial in the exact application. This device features low rotational inertia for ease of use and improved ergonomics for the operator, low maintenance, low CFM usage per cycle.
This Custom Air Power/Ingersoll Rand Manipulator is made of heavy steel for durability with pistol grip controls and a dummy handle for ease of use and maneuverability. It includes single-hand controls for lifting/lowering of the device & clamping/unclamping of parts, safety interlock that is load sensing to prevent parts from being dropped once elevated off the work surface, V-shaped movable jaws to allow clamping of various sized parts, padded jaws to prevent damage to machined surfaces, and requires little to no maintenance.