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Graco HydroShield Electrostatic Spray System

Air Power in partnership with Graco is working hard to prep the Hydroshield for upcoming customer demos throughout our entire territory!  Pre-plan, setup, and spray prior to demo ensures a successful onsite demo. We’d like to thank the team of Graco Representatives Nick Lewis, Nick Yanavitch, and Chris Maicon for all working with the Air Power team to establish this product in the field.

The Graco Hydroshield Spray Package is an operator-friendly solution for spraying waterborne material that improves transfer efficiency and safety. This system includes manual electrostatic air spray or air-assist guns, controller interface, and high-performing pumps.

 

 

 

 

The HydroShield Batch Waterborne System makes it easy to safely use electrostatics to spray waterborne material.

  • Refill paint supply without having to open the isolation cabinet.
  • Use one controller with simple screens to set and adjust system parameters.
  • Minimize downtime with durable components that are easily accessed and maintained.

 

Check out these pictures of the Air Power team setting up this system in the Air Power High Point Finishing Lab!

Personal Protective Equipment: FULL VIDEO

 

Personal Protective Equipment: Taking Care of Yourself and Your Employees in the Workplace

 

Taking care of both the inside and the outside of your body in the workplace is critical. Whether you are dealing with HAZMAT, VOC’s or nuisance dust, taking care of your skin, bones, and internal organs are vitally important to staying healthy. In this Air Power Video, we look to help you maneuver through PPE basics.

 

 

Filter Conversion to Eliminate Overspray

 

Overspray in industrial finishing applications is one of the most common causes of parts being rejected by quality control inspections. This can result in constant costly reworks and low-quality finish on parts. In this case study, Air Power proposes a solution that completely eliminates overspray for this customer.

Customer

Manufacturer of plumbing and water-related fittings and valves

Challenge

This customer was experiencing paint buildup on their booth due to overspray. This was caused by inefficient airflow through the booth. This customer was using an old baffle style booth that uses offset layers of metal to catch the initial overspray and then redirects the overspray into the second layer of filters. As a second layer of filtration, the customer used Styrofoam baffle filters that allowed a high volume of bypass of a mixture of tacky and dry overspray. This type of baffle filter works better with wet paint overspray.

Without proper airflow collecting the overspray in the booth, this customer experienced a higher number of rejected parts, a lower quality finish on products, and paint buildup on their spray booth and surrounding areas.

Overspray build up

Overspray Build-up inside Booth

Air Power Solution

 

Air Power proposed a solution that updated the filtration system to a more efficient style. This solution included completely removing the metal vertical baffles that were the first stage of filtration. The second stage Styrofoam baffle filters were then removed and the 20×20 grid was scraped clean of all the overspray buildup.  Then we installed Kem-Wove P3 20×20 panel filters in the second stage, installed snapper bars on the front of the filter wall, and added RP 3252 paper/poly blankets (RTT Engineered Solutions / Col-Met) as the first stage of filtration to improve overspray capture and airflow.

Baffle Style Filter Wall

Baffle Style Filter Wall

Filter Install

Results

 

This customer was amazed by the change in airflow and overspray capture in their spray booth. This new filtration system collected all the overspray in the booth and allowed nothing to bypass for the first time. These changes improved the painting conditions for operators in the booth, allowing for a higher quality finish on products. This customer is currently in the testing stage with this system to determine the length of life for one layer of filtration to ensure this system is cost-efficient and establish best practices for their finishing operation.

 

 

 

Dynabrade Sanding Pads

Dynabrade Sanding Pads

 

 

Dynabrade Sanding Pads

 

Contact your Air Power Account Manager today!

The Megger Video Featured by Finishing and Coating

Air Power is excited to share some recent news you may have seen on all our social media channels. Air Power’s ‘How Well are Your Parts Grounded?’ video has been featured on Finishing & Coating! This website is published by a group of industry professionals and serves as an industry resource for manufacturers who are looking for information, goods, and services.

Thanks to Wayne Albergotti and Travis Stirewalt for all their work!

 

Air Power Feature

 

Check out the “How Well are Your Parts Grounded?” video here

Air Power Acquires Zenmar

Air Power, Inc., a leading distributor of industrial products and integrated solutions provider, announces the acquisition of Zenmar Power Tool & Hoist Systems of Cockeysville, Maryland. The addition of Zenmar joins two extraordinary industrial distributors, similar in culture, with rich histories, to further provide solutions to the manufacturing community across the Southeast & up through the Mid-Atlantic region.

 

Zenmar Logo

 

“We are excited to join forces with Zenmar Power Tool & Hoist Systems and bring continued value to the Mid-Atlantic Region. We see a great opportunity to work hand in hand with a great team to provide support, services, and solutions to the many customers who Assemble, Move, and Coat products. Zenmar has been serving the market since 1982 and has a great reputation for servicing their customer base and providing value-added solutions. As our geographic footprint grows farther north, throughout this expanded region, we will continue to provide market-leading services and solutions to our customers. Our business model and approach to the market aligns very well and we are excited about what this means for our customers and our employees.”

-Dan Senff, President, Air Power Inc.

The two companies will work closely together over the next several months to align systems, incorporate best practices, and bring additional tools, resources, and infrastructure to this newly served market. Zenmar is an Industrial Distributor & Solutions provider; focused market segments include aerospace, chemicals, construction, electronics, food and beverage, general manufacturing, natural gas, marine, metal and fabrication, pharmaceutical, power generation, and many other industries. Zenmar has been serving the market for nearly 40 years, since 1982, and has a great reputation for servicing their customer base and providing value-added solutions.  They have been a trusted source for material handling, crane & hoist systems, DC electric fastening systems, and safety platforms across the regions they serve.  Together, the two companies represent the leading brands in the Finishing Industry (Liquid & Powder), Mix, Meter, & Dispense Technology of fluids, sealants, and adhesives, as well as Tools and Material Handling Solutions.

For customers, this acquisition will mean extended access to additional brands, a team of Application Specialists, Engineers, Service Technicians (in-house & field), Project Managers, Lab facilities, and support networks to further create the value needed in today’s environment.

 

About Air Power

Air Power is a leading distributor of industrial products and integrated solutions provider.  Air Power shows a true dedication to supporting the needs of its customer base by not only distributing industrial equipment but also offering repair services in-house and in the field, engineering services for integrated solutions, and over 50 years of industry experience.

Air Power boasts an impressive team of over 35 Account managers, over 40 Application specialists, and 9 branch locations in 3 regions across the Southeast & Mid-Atlantic territories, (in addition to 7 additional team members based in a 10th branch in Monterrey, MX); all under 1 company with 1 mission: to build lasting relationships by supporting the manufacturing community with quality products and highly engineered solutions to effectively assemble, move, and coat the products that shape our world.   Air Power has been serving the Southeast manufacturing community for over 50 years.  If you Assemble, Move, or Coat products, Air Power can help you!

Assemble
Move
Coat

 

 

 


 

The Megger: How Well are Your Parts Grounded?

 

Profitability and first-pass transfer efficiency are vital to any finishing operation. Ground is critical and there is a huge difference between thinking you have a good ground and knowing it. Why risk your profits to bad ground when it is simple to measure where you are at right now? Time to introduce THE MEGGER and exactly what it tells us about ground.

 

Check out some of our other videos about Electrostatic Finishing!

Dynorbital Extreme Combo Packs

Dynabrade, the premier random orbital solution provider, proudly introduces our most refined random orbital sander to date. The Dynorbital® Extreme boasts the greatest power and most consistent speed of any palm-style orbital sander. Power and speed combine to quickly and reliably produce the desired finish, while ergonomic features keep operators safe and comfortable throughout their day. Symmetrical design allows left or right-handed operators to work comfortably, while the compact size of the Dynorbital® Extreme fits naturally in most operator’s hands. American-made from the highest grade materials for long-life and high durability.

 

Dynorbital Extreme Combo Packs

 

Learn More about Dynabrade Abrasives

Source: dynabrade.com