Air Power Manufacturing Solutions teamed up with GAT Finishing Systems, Rohner Powder Coating Booths and Gema Powder Application Equipment to create a unique automated powder coat line that can process large and small parts quickly and efficiently. Monti Inc’s new powder coat line was built with quality results in mind, with the capabilities to meet the strictest specifications.
This new 20,000 sq. ft. powder coating facility is located in Greenwood, SC. This powder coat system has been tested to exceed 1,000-hour salt spray, tested per ASTM B117 meeting requirements of UL-1332 including ASTM D7091-05, D1654-08, D610-01, D714-02. This automated powder coat line can handle parts up to 2 ft x 4 ft x 8 ft. The batch powder coat system can handle parts up to 8 ft x 8 ft x 14 ft. Either line can paint any color. The system currently has lots of capacity to offer. With regard to throughput, it paints a 1-3/4” X 7” part and can powder coat and package 36,000 of these during 1 shift.
https://www.airpower-usa.com/wp-content/uploads/2020/02/2020-02-17-10_43_55-Window.png538700Airpowerhttps://www.airpower-usa.com/wp-content/uploads/2018/06/Logo_AirPower-white.pngAirpower2020-02-17 11:40:512020-02-17 11:40:51Monti 3D Powder Coat Line Walkthrough
Manufacturing facilities in today’s competitive market strive to produce the highest quality product. In this case study we will discuss the importance of recognizing every company’s desire to produce a premier product with the highest first place transfer efficiency.
A Custom Fabricator, producing products for the truck & and Bus industry
In order to distinguish them within the marketplace, the current manufacturing process needed to meet customer’s mil specs. Their current Powder Units were not producing enough Mils per MFG spec with a Quality finish. Examination by quality control engineers revealed that they were getting back ionization and orange peel when applying more powder and second coats. They determined that each operator had different settings and too much powder output. In addition they did not understand current and voltage and how they relate to a quality finish and high transfer efficiency.
In partnership with the customer, Air Power implemented an Gema OptiFlex 2 manual powder unit. The unit comes with 3 presets: 1: Flat Parts, 2: Recess/complex parts and 3: Recoat mode. In addition these cannot be changed by the operator and allowed ease of use with a simple repeatable process. The Patented Digital Valve control allowed for consistent precise powder output, powder savings, and reproducible coating results.
Currently, the customer is meeting their mil spec and producing repeatable results and has increased there transfer efficiently that has provided a 1 year Return on equipment investment.
As the summer heat is beginning to increase so is our Monterrey, MX team. These past few months have been full of exciting product launches, customer trade shows, and strategic partnership meetings. Our facility, located just outside of Monterrey, in Apodaca, consists of eight (8) employees’ within a 308 sq. meter (3,315 sq. ft.) branch location. This branch functions as a complete team offering: account management, technical service, field repair, bench repair, system startup and integration, training, and localized equipment stock.
Our team was honored to attend the John Deere Paint Summit as a strategic supplier for Deere within Mexico and the United States. This global summit included members from China, India, Brazil, Argentina, Canada, and the United States. It was a privilege for Air Power to be in attendance but more importantly a complement to be asked to be a part of the presentations. In partnership with Graco and St. Clair Systems, Air Power discussed the importance of paint kitchen visibility and viscosity control as it pertains to plural component finishing operations.
Following the Global Summit, there was no time to waste in preparation for Fabtech, Monterrey. Held in Monterrey, MX on May 7th-9th; this event featured over 1,000 participants and more than 50 industrial vendors. This offered for an engaging and technology advancing manufacture fair. Air Power in partnership with Heraeus and Nitto Systems meet over 100 clients interested in further improving their current finishing operations.
Gema OptiFlex Pro Series Launch
Mexico City was the next stop as excitement continues to build over the launch of GEMA’s new OptiFlex Pro Series of powder coating equipment. This launch event highlighted the units unsurpassed Power, Quality, and Control Features.
Power – Powerboost Technology of 110KV
Quality – Precise Chare Control (PCC) and redesigned powder pump
Control – Bluetooth Capabilities with the GEMA E-APP
The below video, presented by GEMA, highlights the advantages of the new OptiFlex Pro.
Graco New Product Launch
Most recently, the team joined Graco in San Diego, CA, for the New Product of 2019 Launch. This event focused on new technology and product that Graco is implementing within the 2019 calendar year. Including highlights of:
Intelligent Paint Kitchen for Pneumatic Pumps
New Pro XP Gun Models
Radial Piston Agitators
Sealed 4-Ball Lower Plus
Active Surge Suppressors
This completes the New Product Launch 2019 for Graco and Air Power had representation within the Atlanta, Indianapolis, and San Diego event locations.
It’s cooking down in Mexico and we are excited of what is next to come. If you are familiar with Air Power and have locations within Mexico; please give us a call today. We would appreciate the opportunity to further discuss best practices, equipment standardization, and our system integration capabilities and advantages offered as a result of our unsurpassed coverage area between the United States and Mexico.
https://www.airpower-usa.com/wp-content/uploads/2019/07/team.png324324Airpowerhttps://www.airpower-usa.com/wp-content/uploads/2018/06/Logo_AirPower-white.pngAirpower2019-07-02 06:10:002019-08-06 07:47:55Echa un vistazo a lo que se está cocinando en México
Dedicating your powder hose specific to your color and special type of powder can save you time in color changes and prevent costly rejects. It can speed up your paint process, eliminate powder contamination and reduce clean up time. If you are frequently changing your powder color throughout the day, this is a great way to quickly and easily eliminate pain points and improve your application process.
https://www.airpower-usa.com/wp-content/uploads/2019/06/VID-8-Dedicating-Your-Powder-Hose.00_00_10_01.Still001.jpg10801920Airpowerhttps://www.airpower-usa.com/wp-content/uploads/2018/06/Logo_AirPower-white.pngAirpower2019-06-27 09:52:272019-10-18 10:58:02Tech Tip: Dedicating Your Manual Powder Hose
The Gema E-APP paired with the OptiStar 4.0 Control Unit puts powerful information at your fingertips on your Apple or Android phone or tablet. Update software, change gun settings, manage run time, monitor powder output and keep an eye on powder usage. All this information is available to you through a single APP. If that’s not enough, you can also create and send PDF documents straight to your email from your device.
https://www.airpower-usa.com/wp-content/uploads/2019/06/20190606_104617_000292.png6511162Airpowerhttps://www.airpower-usa.com/wp-content/uploads/2018/06/Logo_AirPower-white.pngAirpower2019-06-06 09:41:252019-06-06 10:13:35How to Get Started with Gema OptiFlex E-App
What You Need To Know Before You Begin a Powder Coating Business
Have you thought about opening up your own powder coating business or adding powder coating to your manufacturing mix? This video with powder experts Eddie Rhodes and Travis Stirewalt will walk you through very important things to think about as you take that next step.
https://www.airpower-usa.com/wp-content/uploads/2019/05/VID-1-So-You-Want-To-Powder-Coat_Thumbnail-e1558037505518.jpg7201752Airpowerhttps://www.airpower-usa.com/wp-content/uploads/2018/06/Logo_AirPower-white.pngAirpower2019-05-22 09:58:142019-09-17 22:22:11So You Want to Powder Coat?