Posts

Filter Games

Are you Ready for the Filter Games?

 

 

Join Air Power for The Filter Games!

A test of your paint filter knowledge in three rounds. Can you guess the correct answers?

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Polyester Filters for Paint, Powder Coating and HVAC

 

Polyester Filters for Paint, Powder Coating and HVAC

 

Polyester filters offer exceptional intake and exhaust filtration in paint booths, powder coating booths, sanding booths, AMU air filtration as well as HVAC applications. Join Air Power in a walk through our key polyester filter products and learn which media is the best for your unique application.

W-Series Spray Booth Filters from Col-Met RP

 

 

W Series Spray Booth Filters from Col-Met

 

For many years, manufacturers have relied on Research Products RP paint booth exhaust filters for the efficient capture of overspray paint. The new W Series Filters from Col-Met, the makers of the legacy line of RP filters, has set a new bar in the finishing industry. From the new white face layer to the virgin polyester final layer and a warranty, you really should watch this video. Learn about the new Col-Met W Series filter options available from Air Power, Inc.

 

 

Lee Patterson Co. Virtual Tour

 

 

 

Lee Patterson Co. Virtual Tour

 

Air Power Manufacturing Solutions recently acquired Lee Patterson Co. in 2019. This location now serves as our Orlando, Fl branch location. Here is a brief introduction of Lee Patterson Co. Air Power now has the capabilities to provide our ASSEMBLE, MOVE, and COAT services in the Florida area!

 

 

Improving Your Electrostatic Process

Improving Your Electrostatic Liquid or Powder Coating Process

 

In this video, Air Power Specialist Travis Stirewalt and Account Manager Eddie Rhodes, share tips about improving your electrostatic process. Learn how to improve your electrostatic process with expert advice for powder coaters and liquid painters. Discuss best practices that help you put more powder or paint on your parts and less in your filters or the paint booth floor. What does this mean for you? Higher transfer efficiency and less paint (money) wasted by increasing your first pass transfer efficiency. Video from the Air Power, Inc. Chattanooga Branch.

Polyester Filter Installation with Air Power

 

In this video, Air Power Specialist Travis Stirewalt will discuss everything you need to know about Polyester Filters. You will learn how to install polyester paint booth filters, and we will discuss best practices with exhaust roll media, cut pads, panels and bag filters. Using KW SPST2.06090-2 Orange/White with tack roll media and 2 pocket bag filters of the same media.

This video was filmed in the Air Power, Inc. Chattanooga Branch.

Gema OptiFlex Pro Virtual Demo

 

Gema OptiFlex Pro Virtual Demo

 

The GEMA OptiFlex Pro is the latest advancement in powder coating application technology. In this video, Eddie Rhodes, Air Power Account Manager in Tennessee, walks you through the new Gema OptiFlex Pro powder coating handgun, the controller and explains the first-ever power gun with powerboost that provides 110 kV and 110 microamps application support.

 

 

Gema Meets the Challenge

Manufacturing facilities in today’s competitive market strive to produce the highest quality product. In this case study we will discuss the importance of recognizing every company’s desire to produce a premier product with the highest first place transfer efficiency.

 

CUSTOMER

A Custom Fabricator, producing products for the truck & and Bus industry

 

CHALLENGE

In order to distinguish them within the marketplace, the current manufacturing process needed to meet customer’s mil specs. Their current Powder Units were not producing enough Mils per MFG spec with a Quality finish. Examination by quality control engineers revealed that they were getting back ionization and orange peel when applying more powder and second coats. They determined that each operator had different settings and too much powder output. In addition they did not understand current and voltage and how they relate to a quality finish and high transfer efficiency.

 

Powder Coating Defects

SOLUTION

In partnership with the customer, Air Power implemented an Gema OptiFlex 2 manual powder unit. The unit comes with 3 presets: 1: Flat Parts, 2: Recess/complex parts and 3: Recoat mode. In addition these cannot be changed by the operator and allowed ease of use with a simple repeatable process. The Patented Digital Valve control allowed for consistent precise powder output, powder savings, and reproducible coating results.

 

Gema Powder Process

RESULTS

Currently, the customer is meeting their mil spec and producing repeatable results and has increased there transfer efficiently that has provided a 1 year Return on equipment investment.

 

 

Tech Tip: Dedicating Your Manual Powder Hose

Dedicating Your Powder Hose

 

Dedicating your powder hose specific to your color and special type of powder can save you time in color changes and prevent costly rejects. It can speed up your paint process, eliminate powder contamination and reduce clean up time. If you are frequently changing your powder color throughout the day, this is a great way to quickly and easily eliminate pain points and improve your application process.