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Polyester Filter Installation with Air Power

 

In this video, Air Power Specialist Travis Stirewalt will discuss everything you need to know about Polyester Filters. You will learn how to install polyester paint booth filters, and we will discuss best practices with exhaust roll media, cut pads, panels and bag filters. Using KW SPST2.06090-2 Orange/White with tack roll media and 2 pocket bag filters of the same media.

This video was filmed in the Air Power, Inc. Chattanooga Branch.

Ransburg Turbo Disk Rotary Atomizer

 

Ransburg Turbo Disk Rotary Atomizer

 

While visiting the Carlisle facilities, our team got to see a live demonstration of the Ransburg Turbo Disk Rotary Atomizer. The Turbo Disk is a high-speed applicator with superior atomization capabilities to handle even the most difficult coatings. We’d like to Thank Carlisle Fluid Technologies for having us!

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Sames Kremlin FPro Airspray

Sames Kremlin FPro Airspray

Manual Spray Gun Conventional, HVLP and LVLP

Perfectly balanced, the FPro paint spray gun provides a superior finish for all painters. Sames Kremlin offers the largest range of spray guns and accessories for all FPro applications in the high finishing markets.

 

 

PROFESSIONAL FINISHING FOR ALL YOUR NEEDS

  • New Standard in Airspray
  • The lightest spray gun for high productivity
  • Constant high performances for all production lines

SAMES KREMLIN FPro Lock P Manual Spray

SAMES KREMLIN FPro Airspray

 

Learn More about Sames Kremlin

Source: sames-kremlin.com

Carlisle Product Training

Carlisle Fluid Technologies Product Training

 

Air Power took a trip to the Carlisle Fluid Technology facility to get the full Carlisle Product Training experience. Carlisle offers an array of industrial spray finishing solutions. Our team spent the day learning about all their products, usage and maintenance tips to help our customers keep their equipment in good condition. Thanks to Carlisle for having our team in to visit!

 

Learn More about Carlisle

 

Gema Meets the Challenge

Manufacturing facilities in today’s competitive market strive to produce the highest quality product. In this case study we will discuss the importance of recognizing every company’s desire to produce a premier product with the highest first place transfer efficiency.

 

CUSTOMER

A Custom Fabricator, producing products for the truck & and Bus industry

 

CHALLENGE

In order to distinguish them within the marketplace, the current manufacturing process needed to meet customer’s mil specs. Their current Powder Units were not producing enough Mils per MFG spec with a Quality finish. Examination by quality control engineers revealed that they were getting back ionization and orange peel when applying more powder and second coats. They determined that each operator had different settings and too much powder output. In addition they did not understand current and voltage and how they relate to a quality finish and high transfer efficiency.

 

Powder Coating Defects

SOLUTION

In partnership with the customer, Air Power implemented an Gema OptiFlex 2 manual powder unit. The unit comes with 3 presets: 1: Flat Parts, 2: Recess/complex parts and 3: Recoat mode. In addition these cannot be changed by the operator and allowed ease of use with a simple repeatable process. The Patented Digital Valve control allowed for consistent precise powder output, powder savings, and reproducible coating results.

 

Gema Powder Process

RESULTS

Currently, the customer is meeting their mil spec and producing repeatable results and has increased there transfer efficiently that has provided a 1 year Return on equipment investment.

 

 

Graco Electrostatic Demo Kits

Rodney Benfield understands finishing and over the past 31 years at Air Power has learned many skills of the trade.  One known fact is you cannot be successful if not prepared.  Air Power’s Electrostatic Demo Kits allow for just that – being prepared – anyplace, anytime, anywhere.

“These kits are handy” stated Rodney whom has spent a large portion of his time at Air Power focusing on the finishing industry within the Southeast.  “This demo kits stays in my truck and I can deploy it whenever necessary”.

The Air Power Electrostatic Demo Kits contain everything necessary for a successful Graco electrostatic demo including a wide array of nozzles and air caps.  Rodney further specified that “even for existing electrostatic customers, taking in the entire demo kit makes sense.  It allows us to mix/match newly released accessories to optimize the customer’s process and electrostatic experience”

All of Air Power’s finishing specialist have electrostatic demo kits ready to deploy at a moment’s notice.   “Air Power’s primary focus” stated Rodney “is the Southeast and Mexico but, we will go wherever the customer needs us”.

 

Graco Electrostatic Demo Kit

Graco Diaphragm Pumps

Graco designs and builds a wide range of equipment designed to handle industrial fluids such as inks, colorants, paint, abrasives, corrosive, shear sensitive, gas entrapped and more. They also design and build custom products for customers with unique requirements. Graco’s double diaphragm pumps are designed for chemical transfer applications. Their chemical transfer pumps come in pneumatic and electric options, with many flow rates and sizes. Both metal and plastic housings can easily handle corrosive and abrasive fluids. They design and build the Husky double diaphragm pumps to hold in the harshest working environments. The best materials and the highest quality standards results in pumps that are built to last.

Graco Husky Double Diaphragm Pumps

 

The Husky double diaphragm pumps are manufactured with your productivity in mind – providing you with one of the most reliable and efficient pumps in the market. Each membrane pump is thoroughly tested before it leaves the factory.

Husky Air Operated Double Diaphragm

 

Husky Air Operated Double DiaphragmDesigned with fewer parts than competitive pumps, Graco’s air operated double diaphragm pumps features our stall-free, low pulsation air valve, which is externally accessible—ensuring rapid changeovers and minimum downtimes.

 

Advantages of the Husky Air Operated Diaphragm Pumps

 

  • Rugged construction – Resists corrosion for reliable performance and long life
  • Designed to last – Heavy duty design offers long life, increased productivity and lower overall cost of ownership
  • Flow rates and sizes – up to 300 gpm (1135 lpm) / port sizes ranging from ¼” to 3” in NPT, BSP, and flange options.
  • Easy maintenance – The Husky has fewer parts than industry peers, the complete air valve is externally accessible so it can be serviced fast and easy without removing the pump.
  • Modular air valve – Stall-free, low pulsation air valve provides smooth and rapid changeover for increased efficiency and minimizes down time

 

Husky Electric Operated Double Diaphragm Pumps

 

Graco Husky 1050e PumpsGraco’s electric double diaphragm pumps (EODD) are ideal for applications that require low pulsation and a smooth flow. The energy efficient electric drive reduces energy consumption up to 5x compared to traditional air operated diaphragm pumps. Each pump is ruggedly constructed to resist corrosion and deliver a long, trouble-free product life.

Advantages of the Husky Electric Operated Diaphragm Pumps

 

  • Durable Pump Technology handles slurries and abrasives all without damage to the pump
  • Fluid section is fully customizable allowing user to create the pump you need with multiple material offerings for manifolds, seats, balls, and diaphragms.
  • Diaphragm pump is self-priming, runs dry and requires no rotating or moving of fluid seals
  • Electric Drive reduces energy consumption and operating costs
  • Provides increased pump control and accurately meters fluid

 

Contact your Air Power Representative today to find out how you can revolutionize your process with Graco Double Diaphragm Pumps!

 

 

Learn More About Graco

Source: graco.com

How to Properly Flush a Pressure Pot

 

 

 

How To Properly Flush a Pressure Pot

 

In this video, we walk through the steps it takes to properly flush a pressure pot with Air Power Account manager Jeff Tussey.

 

How To:

 

  1.  Cut of air supply to the pot, this is critical!  Once air has been cut off to the pot, bleed pressure pot utilizing pressure relief valve.
  2. Remove lid from pressure pot
  3. Remove liner (Air Power recommends all Pressure Pots to be utilized with pot liners – for ease of use, cleaning, and color change applications).
  4. Add your solvent (or preferred chemical cutting agent) liner.
  5. Re-install pressure pot lid, reconnect air supply, and slowly increase fluid pressure (Note – no atomizing air is necessary while flushing a unit).
  6. Trigger gun and spray waste into solvent/waste containment – Note – make sure waste can is properly grounded.

 

 

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NEW Binks AG-364 Airless Spray Gun

 

Carlisle Fluid Technologies made an innovation in transfer efficiency when they introduced the new Binks AG-364 Airless Spray Gun. This gun achieves high quality results faster, easier and more efficiently than other spray guns on the market.

Available in dead head or recirculation manifolds, this high-quality airless spray gun helps eliminate excessive paint waste and lengthy cleaning time. The AG-364 accomplishes ultimate transfer efficiency, resulting in: reduced overspray, cleaner machines and reduced applied coating cost per part.  Softer, high-integrity fan pattern also allows for the consistent application of materials to detailed profiles and surfaces. The tip holder indexes 45 degrees with insert and is completely adjustable without insert. The versatility of tips utilized on the AG-364 allows for application of multiple wood finish materials.

As a member of the proven AG family, the AG-364 makes it easy to upgrade from air-assisted airless equipment. It utilizes the same pumps, fluid lines, regulators and fluid pressure ranges for a
seamless transition.

 

CFT BINKS AG-364

Specifications

 

CFT BINKS AG-364 SPECS

 

 

How To Effectively Adjust Your Spray Gun Pattern

 

How To Effectively Adjust Your Spray Gun Pattern

 

This video is a step by step guide to show you how to effectively adjust your spray gun pattern. The equipment utilized for this video is the Devilbiss Spray Gun with 1.4MM Needle (standard).

The Fan adjustment (top knob) – clockwise adjustments to narrow pattern, counterclockwise adjustments for wider pattern.

The Needle adjustment (bottom knob) – for fine tuning of fluid flow rate

Air Power recommends that all fluid flow rate adjustments take place on your outbound fluid pressure regulator. By regulating fluid utilizing the fluid needle it will increase needle wear and result in decreased life expectancy. Properly setting your outbound fluid at your fluid source (pressure pot, pump, etc.) utilizing a properly set outbound fluid regulator is the preferred and most effective fluid setting measurement.

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