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Graco Electrostatic Demo Kits

Rodney Benfield understands finishing and over the past 31 years at Air Power has learned many skills of the trade.  One known fact is you cannot be successful if not prepared.  Air Power’s Electrostatic Demo Kits allow for just that – being prepared – anyplace, anytime, anywhere.

“These kits are handy” stated Rodney whom has spent a large portion of his time at Air Power focusing on the finishing industry within the Southeast.  “This demo kits stays in my truck and I can deploy it whenever necessary”.

The Air Power Electrostatic Demo Kits contain everything necessary for a successful Graco electrostatic demo including a wide array of nozzles and air caps.  Rodney further specified that “even for existing electrostatic customers, taking in the entire demo kit makes sense.  It allows us to mix/match newly released accessories to optimize the customer’s process and electrostatic experience”

All of Air Power’s finishing specialist have electrostatic demo kits ready to deploy at a moment’s notice.   “Air Power’s primary focus” stated Rodney “is the Southeast and Mexico but, we will go wherever the customer needs us”.

 

Graco Electrostatic Demo Kit

How to Properly Flush a Pressure Pot

 

 

 

How To Properly Flush a Pressure Pot

 

In this video, we walk through the steps it takes to properly flush a pressure pot with Air Power Account manager Jeff Tussey.

 

How To:

 

  1.  Cut of air supply to the pot, this is critical!  Once air has been cut off to the pot, bleed pressure pot utilizing pressure relief valve.
  2. Remove lid from pressure pot
  3. Remove liner (Air Power recommends all Pressure Pots to be utilized with pot liners – for ease of use, cleaning, and color change applications).
  4. Add your solvent (or preferred chemical cutting agent) liner.
  5. Re-install pressure pot lid, reconnect air supply, and slowly increase fluid pressure (Note – no atomizing air is necessary while flushing a unit).
  6. Trigger gun and spray waste into solvent/waste containment – Note – make sure waste can is properly grounded.

 

 

LIKE & SUBSCRIBE to Air Power YouTube channel to stay updated on the latest of our How To Series!

 

 

NEW Binks AG-364 Airless Spray Gun

 

Carlisle Fluid Technologies made an innovation in transfer efficiency when they introduced the new Binks AG-364 Airless Spray Gun. This gun achieves high quality results faster, easier and more efficiently than other spray guns on the market.

Available in dead head or recirculation manifolds, this high-quality airless spray gun helps eliminate excessive paint waste and lengthy cleaning time. The AG-364 accomplishes ultimate transfer efficiency, resulting in: reduced overspray, cleaner machines and reduced applied coating cost per part.  Softer, high-integrity fan pattern also allows for the consistent application of materials to detailed profiles and surfaces. The tip holder indexes 45 degrees with insert and is completely adjustable without insert. The versatility of tips utilized on the AG-364 allows for application of multiple wood finish materials.

As a member of the proven AG family, the AG-364 makes it easy to upgrade from air-assisted airless equipment. It utilizes the same pumps, fluid lines, regulators and fluid pressure ranges for a
seamless transition.

 

CFT BINKS AG-364

Specifications

 

CFT BINKS AG-364 SPECS

 

 

Sames Kremlin 2019 Spray Guns

Sames Kremlin provides industrial solutions for productivity, quality improvement, material & cost savings. Sames Kremlin products support the industrial process from assembly, protection against the environment to finish by beautifying manufactured products. Their products pursue key objectives for users: Performance, Productivity and sustainability. With 90 years of innovation, Sames Kremlin has a variety of engineered solutions for a variety of finishing processes. Here is the official 2019 Product Offerings:

Xcite Light – Airmix Manual Spray Gun

 

Sames Kremlin Xcite Light Spray Gun

The Xcite™ Light Airmix® manual spray gun focuses on lightness, simplicity and maneuverability. For maximum benefits, this spray gun is available in two versions: 60 bar and 120 bar (870 psi & 1740 psi).

SAMES KREMLIN created Airmix® technology in 1975. Airmix® is an intermediate spray technology that combines the finish quality of Airspray with the productivity of Airless and is the industrial standard for Air-Assisted Airless today. The Xcite™ Light Airmix® manual

spray gun benefits:

  • Lightweight: 30% weight reduction without compromising the perfect gun balance
  • Compact design for easy access to recessed areas and complex shaped parts
  • Effortless trigger pull reduces muscle strain and carpal tunnel injuries
  • Ready to spray concept: No fan adjustment; the fan width is pre-determined by the size of the tip installed on the gun

 

Airmix® spraying technology is the best compromise between productivity and finish quality with the highest transfer efficiency up to 86%.

 

 

FPro WBE Airspray – Manual Conventional Spray Gun

Sames Kremlin FPro WBE Airspray

 

Perfectly balanced, the FPro WBE spray gun provides a superior finish for all painters and is designed for spraying water-based porcelain and ceramics. SAMES KREMLIN offers the largest range of spray guns and accessories for all FPro applications in the high finishing markets.

The new design of the FPro P WBE has been made to spray very abrasive products (porcelain & ceramics), keeping the high spray performances of the original FPro versions while reducing maintenance costs: the heat-treated nozzle lasts longer, the special needle design, featuring a polyurethane (PU) needle tip creates a soft contact on the nozzle reducing wear.

This 2 part needle concept allows the replacement of needle tip only and not the complete needle assembly.

 

 

 

 

ASB – Airless Automatic Spray Gun and Base Plate

 

Sames Kremlin ASB – Airless Automatic Spray Gun and Base Plate

 

 

The ASB automatic spray gun offers superior atomization whatever the line speed thanks to perfect balance between high pressure and high flow rate. It offers precise application – coating applied directly on the target – due to fast response time.

Developed for high production rates, ASB guns provided superior atomization at medium to high flow rate and low overspray for minimal paint wastage.  The ASB guns are the lightest automatic airless guns on base plate, decreasing bearing wear of painting machines due to lightweight gun. Their compact design allows easy access to recessed part areas. They can be fitted with a choice of 184 tips: Skill super fine finishing Airless tips, flat for fine finishing, and reversible Tip top for protective coatings. The simplicity and the quality of the material used guarantees low maintenance costs. They are well suited for applying harsh coatings (acid catalyst, UV coating), water-based, high viscosity and abrasive materials.

 

 

Paint Kitchen Automation Cleans up Inefficient Mess for Equipment Finisher

 

Graco E-Flo DC Pump

Graco E-Flo DC Pump

 

This case study demonstrates how the Graco Intelligent Paint Kitchen can improve the painting process by decreasing production downtime, lowering production costs and increasing process efficiency.

Customer

Heavy-duty lift truck equipment finisher.

Challenge

 

The maintenance manager at a heavy-duty lift truck equipment finisher was left with someone else’s mess. The paint room supervisor had designed a paint kitchen for a 24-hour operation, only to leave when production changed to five days a week. With no one taking ownership of the paint room, inefficiency took over.

• Friday afternoons, the paint room attendant shut down the paint circulation, air compressor and pneumatic agitators.
• Monday mornings, they lost at least six carriers of parts and more than an hour of production time, because material had settled in the paint lines over the weekend.

Circulating the paint on the weekends meant running a 500-horse power (HP) air compressor. The energy cost savings seemed to outweigh the cost of lost parts.

 

Solution

 

The maintenance manager consulted his local distributor, who wasn’t sure how to handle the situation. The equipment they had was sound; it just didn’t provide the flexibility they needed. Their Graco account representative offered an out-of-the-box solution. The Intelligent Paint Kitchen (IPK), powered by the E-Flo DC 4-Ball Piston Pump, could allow them to reduce downtime, save on energy costs, and remotely monitor the paint room. Some of their existing equipment could even be repurposed in the new set up.

Results

 

The Graco Intelligent Paint Kitchen system automated the paint room and made their production schedule more flexible. Electric equipment avoided air compressor costs, and allowed them to keep the paint circulating during non-production times. With presets and remote monitoring controlling the paint room, efficiency is the new norm.

• Friday afternoons, the paint room attendant sets equipment on sleep mode.
• Monday mornings, production starts smoothly without loss of parts, downtime or rework.

With the help of remote monitoring, the maintenance manager now spends less time with production supervision. Their newfound efficiency allows them to
take on and scale back production as needed without overextending their resources.

 

 

 

 

Air Power Partnered with Graco on this case.

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Click Here to learn more about what Graco offers.

Cartridge Filters Explained: Powder and Dust Cartridge Filters

Cartridge Filters Explained

 

Cartridge Filters for powder booths, blast booths, dust collection and smoke eaters is essential to a clean operation. Learn details about cartridge filters and properly selecting replacements.

Air Power Attends Graco Finishing Series Launch Event

GRaco Finishing Series Event

 

The Air Power Sales team attended Graco’s 2019 Finishing Series Launch Event. It was held at the Georgia Power Center in Atlanta, GA and GEMA’s Training Facility located in Indianapolis, IN. This exclusive training is designed around Graco’s extensive product and application knowledge further equipping our team of Account Managers and supporting Application Specialist’s ability to support, promote, and identify opportunities within the manufacturing community.  We were able to receive 10 hours of hands-on training directly with Graco’s team of product managers, engineers, and marketing leaders; allowing for a successful and mutually beneficial event.  This training centered around cutting edge technology and product enhancements; with topics including: product messages, combating competition in the field, and proven examples (case studies) of how these technologies solve customer challenges.  Below are the seven (7) topics that the Air Power and Graco team covered in detail.

Intelligent Paint Kitchen for Pneumatic Pumps

 

Graco’s intelligent paint kitchen is a system of smart sensors communicating with each other that optimize the performance of your circulation system.  It is a less complex, less expensive alternative to advanced remote monitoring and control for the entire paint room — especially when compared to traditional custom built systems. All components are standard products, not a custom-built system, which makes them easy to be configured and install. And because both the initial investment and installation costs are lower, you’re able to be more competitive in a global market. With the intelligent paint kitchen, you can remotely monitor and control key circulation system parameters like pressures, flow rates, tank levels and agitator speeds. The enhanced awareness of key circulation system parameters in real-time enables quick diagnosis of issues and ensures your system is operating at peak efficiency.

 

 

New Pro XP Electrostatic Gun Models

 

Graco Pro XP Manual Electrostatic Spray GunGraco took their trademark, high performing electrostatic spray guns and made them better. They are smaller, lighter and designed to maximize your profits. Available in 40, 60 and 85 kV, the Pro Xp electrostatic spray gun also has a round spray option for when you need a bell-shaped pattern and a High Conductivity version for when you have low resistivity material.

 

 

Radial Piston Agitator

 

These units consume 30 to 50 percent less air than rotary vane motors. Manufacturers can upgrade to radial piston agitators, which run the most efficiently at low to medium speeds.

 

 

Sealed 4-Ball Plus Lower

 

Graco Sealed 4-Ball Plus Lower

Graco’s sealed lower not only has longer maintenance cycles, but it is also easier, faster and cheaper to replace than an entire pump assembly. The lower is completely sealed, so it can be used for every pumping application in your mix room, including catalyzed coatings. Common components make it simpler to maintain your pump, and it reduces inventory level on repair parts. Plus our positive displacement piston pumps displace fluid in both directions of the stroke, providing low cycle rates and high flow, ideal for applications using shear-sensitive materials.

 

 

 

Active Surge Suppressor

Graco Surge Suppressor

Graco surge suppressors were designed specifically for the finishing industry from decades of pump technology research. The streamlined fluid path ensures low shear, smooth fluid flow, and superior flush ability.

 

 

ProDispense

 

Graco ProDispenseGraco’s ProDispense is a cost effective, user-friendly electronic system that gives you the capability to quickly and accurately fill cavities with industrial fluids in assembly line environments. The ProDispense allows for Consistent fluid dispense that is compatible with manual or automatic applications.  The easy to use interface allows for the tracking of volume.  The fluid panel configurations allow for a wide range of material viscosity and flow rates with accuracy ranges of 1 to 3 percent.

 

 

ProControl 1KE

 

Graco ProControl 1KEGraco’s ProControl 1KE allows you to actively manage fluid and air pressure to lock in precise spray parameters. It not only monitors fluids, it has added controls to manage fluids and improve spray performance. These systems allow for precise control of pressure, flow rates, and atomizing air with the ability to easily adjust.  The user interface allows for accurate reporting of material usage while remotely monitoring all fluids via the advanced web interface on your corporate network.

 

 

Introducing Ransburg’s New RansFlex Direct Charge Waterborne and Quick Fan Adjust Manual Spray Guns

RansFlexThe new RansFlex RFXW Direct Charge Waterborne Electrostatic applicator is compatible with waterborne-based materials.  The RansFlex RFQ Quick Fan Adjust Electrostatic applicator features the new quick trigger technology that allows the gun to go from a full spray to a round spray with the touch of a button.  These new advanced electrostatic finishing applicators feature DeVilbiss® atomization technology.

The RansFlex Electrostatic Low Pressure Manual Applicators are powered by a turbine with a patented design that provides an extra level of protection, which prevents turbine contamination resulting in a more durable product. The ergonomic design provides a balanced and lightweight feel for reduced operator fatigue.  DeVilbiss’ world renowned air cap atomization technology is coupled with Ransburg’s electrostatic power to provide superior atomization, transfer efficiency and performance, all backed by a 5-year limited warranty.

The RansFlex Quick Fan Adjust applicator, is an air atomizing electrostatic applicator powered by an onboard generator that provides best in class atomization in a lightweight, user friendly applicator.  The RFQ and RFQX both offer superior finish quality surpasses competitor’s larger, higher voltage applicators in small compact size.

The new “Quick Fan Adjust” button allows operators to easily go from a large to a small fan pattern by simply depressing the button located on the side of the gun.  this new feature allows the operator to keep the line moving, increasing production.

RansFlex Direct Charge Waterborne and Quick Fan Adjust  Manual Spray Gun Highlights:

  • Lightweight applicator-provides operator comfort and easy maneuverability.
  • Ergonomic handle design-eliminates operator fatigue.
  • Protected strategic components-divorced turbine air supply cartridge, sealed nozzle/atomization passages and strategic turbine location.
  • DeVilbiss atomization technology-coupled with Ransburg electrostatics.  The best of both worlds.
  • Simultaneous fan and atomization pressure-adjustment with tool adjustable compensation valve.
  • FM tested and approved

 

RansFlex