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Brand Page Updates

 

Air Power has been hard at work optimizing our website. Our goal is to be a better source of information for our manufacturing partners. If you are subscribed to our monthly Power Post newsletter, you can stay up to date on all Air Power news. Air Power creates videos, case studies, and blog articles centered around the latest news from the manufacturing community. We have updated our website to categorize all of our content by the brands mentioned. These updates make all of our content visible on each brand page, which allows you to find the information you need more efficiently.

Check out the “Our Brands” page on the Air Power website:

Our Brands

 

We have updated our brand pages to include all of our Air Power content that mentions the brand. Each Brand page now has a feed of videos and case studies that correspond with each brand.

 

Graco Brand Page

 

Brands Page

 

Follow these links to check it out!

Graco Logo

Ingersoll Rand


Ingersoll Rand Controller paired with FlexArm

 

Air Power Technical Specialist James Stanley demonstrates the capabilities of an Ingersoll Rand InsightQC Controller paired with a FlexArm Smart Arm with DOGA DPC Touchscreen allowing the operator to enter sequence patterns quickly and efficiently. Visit us at airpower-usa.com or call us at 1(800) 334-1001 to hear more about this system!

Ingersoll Rand QCX Controller with remote access

 

 

 

Air Power Application Specialist Jerome Wood and Technical Specialist James Stanley show the remote access capabilities of our Ingersoll Rand QCX Controller in the lab. An Ingersoll Rand QX Pistol coupled with an ETA Inline Positioning Arm paired to the Ingersoll Rand QCX Controller with remote access will allow work from home opportunity. Engineer, operator, and Air Power technical assistance on Go To Meeting are able to troubleshoot, debug and live update the system. Technology 4.0.

If you have any questions regarding remote access or would like to learn more about this technology, schedule a virtual demo today.

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Learn More About Ingersoll Rand

 

 

Ingersoll Rand Improves Ergonomics

Manufacturing facilities in today’s competitive market strive to reduce the ergonomic impact of their operators. In this case study, we will discuss the importance of recognizing every company’s desire to improve ergonomics and reduce injuries.

Customer

A global manufacturer, producing products for the heavy truck and bus industry.

Challenge

Operators were manually lifting 40-150lb truck hubs and rotors to palletize for their shipment to their end-users. The operators were refusing to use their current lifting method as it was slow and delayed their production during the days shift resulting in reduced throughput per operator per shift.

Air Power’s Solution

We proposed they moved to a single large floor supported structure with multiple bridges, air balancers, and welded end effectors. This allowed multiple operators to use a single structure with each having their own ”bay” containing a bridge, balancer, end effector combo. This gave everyone the room they needed to load pallets as well as the lifting method that allowed the ergonomic impact to be reduced while still allowing the productivity of the manual lifting application. The air balancers’ speed and the pendant control allowed the operators to move at the speed they deemed fit for each application and individual operator preference.

Result

Currently, we have installed 5 large lifts in this facility with more now being planned at their sister facilities, leading to many overall ergonomic improvements.

Ergonomics

Ergonomics - Ingersoll Rand

 

 

 

 

 

 

 

 

 

 

 

Learn More about Ingersoll Rand 

High Performance. High Quality.

 

Quality control and consistent finish were big goals for a manufacturer of ceramics. This case study delves into how Air Power put together a multifaceted solution to meet this customers finishing needs.

CUSTOMER

This customer is a manufacturer of ceramic products.

CHALLENGE

The customer was operating on an outdated system with no quality control measures in place. There were no gauges to regulate the air and fluid pressure of the system. There was not a way to manage the quality of the finish during the paint process. The system had one huge hose bundle with no way to identify which fluid was delivered via each hose. The only operator who could manage the system was nearing retirement.

SOLUTION

Air Power installed a paint system with a control panel that allowed for individual control of each automated spray gun. This system included large liquid filled gauges for display of air and fluid pressures to allow the customer to manage the system. Our engineers designed a system with neatly organized, color coded hoses for each gun to simplify production management. This allowed new operators to easily perform maintenance on the paint line.

RESULTS

The system changes made succeeded in simplifying this system. This has made it easier for all the operators to learn how to manage, operate, and maintain the paint line. The control panel gave the customer a simple, safe way to start and stop seperate spray guns during the process. This has allowed the customer to control the paint process and usage of paint. This opened the door for more focus on quality control and saved paint and production time.

 

Ceramic Manufacturer

 

New Ingersoll Rand INSIGHT Controller

Introducing the INSIGHTqcx Controller

 

Ingersoll Rand has released the INSIGHTqcx Cordless Controller for critical assembly applications in manufacturing. THe INSIGHTqcx helps manufacturers who require advanced fastening strategies, such as those in automotive, aerospace and heavy equipment, easily take control of their assembly processes.

INSIGHTqcx integrates with the wireless Ingersoll Rand QX Series precision fastening tools. The Controller can also be used to program Ingersoll Rand QXC and QXN nonwireless tools via USB cable and serves as a convenient tool programming station so that operators don’t need to take the tool to an offline laptop for programming.

Additional features include:

  • Intuitive, touch-screen programming and ready-to-use communication protocols
  • Storage for 50,000 records of cycle data and 50,000 tightening traces onboard the device
  • It is adjustable to meet any tightening control requirements

 

INSIGHTqcx Controller

 

More About Ingersoll Rand

Ingersoll Rand In-Line Handle Air Balancer Control Kit

 

Ingersoll Rand In-Line Handle Air Balancer Control Kit

 

Designed for precise pick & place applications, the Ingersoll Rand In-Line Air Balancer Control Kit can integrate with all of Ingersoll Rand’s existing single rope basic unit air balancers.

– Compatible with 150, 200, 350, & 500 lb. capacity air balancers.
– Adjustable lifting and lowering speed based on pressure applied to up and down movements.
– Ideal for repetitive pick and place lifting applications.
– “Float” range allows for precise placement.

 

Contact Air Power today to get a live demonstration!

 

Clamping with QX

Manufacturing defects are expensive and removing these errors prior to equipment leaving the production floor is an achievable result when utilizing the proper assembly equipment.  In the below case study, implementing proper tooling resulted in a significant reduction in warranty, service work, and recalls.

Customer

A global manufacturer of grain and sugar cane harvesters located within the Southeastern United States.

 

Challenge: Warranty, Service Work, and Recalls

During the manufacturing process; a sub assembly cell was responsible for proper tightening of fluid hose clamps.  The specified torque and angle of these hose clamps was not being achieved by current in plant tooling.  This failure was a direct result of joint conditioning and relaxation associated with the hose clamp tightening process.  In order to confirm clamps were properly tightened a manual QC measure was put into place in order to catch the issue prior to units leaving for in field use.   However, manual processes are reliant on operator execution and improperly tightened units continued to leave the production floor incorrect.  This issue was exaggerated once units reached final destinations for use within the field, as inadequate torqued hose clamps, were continuing to loosen causing costly warranty, recall, and infield technician repairs.

Air Power’s Solution

In partnership with the customer, Air Power implemented an Ingersoll Rand QX Precision fastening System. The hand held, battery operated, transducerized tooling solution provided an accurate final torque, while providing the operators with tightening status feedback, actual torque values, and 1,200 rundowns of tightening data for review.  A proper torque strategy was developed allowing the hose clamp to be properly torqued, relaxed (conditioned), then final torqued; all within a single trigger pull delivered by the operator.  The need for a manual QC measure was removed as the torque data was verified, tracked, and retained by the manufacturing facility for spot check and validation.

 

Ingersoll Rand QX Series Right Angle Wrench

Result

Currently, thirteen (13) right angle tools are being utilized within this facility allowing production to reach new heights of process control.  Proper tightening of the hose clamps, torque data retention, and date/time stamping have reduced warranty, service work, and those costly infield technician repairs.  The Air Power solution ensures that product leaving the production floor is assembled correctly, the first time.

 

 

Driving New Technology

 

As the manufacture sector continues to change we understand the tedious task of staying current on the most cutting edge tooling technology.  So, allow us to “Drive New Technology” to your facility for hands on application demonstrations, accurate torque programming, and ergonomic optimization.  Whether this is for a single application demo, in which an Air Power Account Manager loads up the appropriate equipment within their vehicle and brings onsite, or a much larger venture, where Air Power in partnership with a manufacture partner bring in dedicated personal for the day, our goal is to continually be a resource and “drive new technology”.  A few notable campaigns below in which Air Power, in partnership with our vendor partners, drove new technology to the customer for the most optimal customer experience.

 

Cleco CellTour

 

Completing over 35 stops within the Southeast, the Cell Tour proved to be a huge success for both Air Power and Cleco.  The CellTour showcased Cleco’s innovation in reinventing cordless through a unique, dynamic, and fun mobile experience.  When driving this new technology, customers were able to perform hands on testing through interactive demonstrations and joint simulations.  The new CellCore Cordless Assembly platform – Easy to Handle. Hard to Break. – consists of smart, durable, and ergonomically designed battery operated transducerized tools.  The lightweight ergonomic design reduces operator fatigue and the large user interface makes it very quick and easy to program.  The CellTour highlighted the CellCore product, as well as, provided an additional sampling of APEX’s assembly fabrication tool product solutions.

 

Cleco Cellcore CellTourCleco Cellcore Tour

 

 

Graco – Pumps and Process

 

Graco’s Pump and Process trailer has made numerous stops within the southeast; including our most recent location in Salem, Va. This valuable tool is packed with operational diaphragm, piston, peristaltic, and ram pumps ready for any and all to be trained.  Rob Woodward, of Graco, does an excellent job showcasing the products housed within the traveling trailer, highlighting New Graco offerings, including the Husky Electric Diaphragm Pump platform.  These pumps have the advantages of double diaphragm pumps (self-priming, running dry, and stalling under pressure) with the efficiency of an electric drive (up to five times more efficient than pneumatic diaphragm pumps).

 

Graco Pumps and Process Trailer

 

Dyna-Day

 

If you grind, sand, or polish, then experiencing the Dynabrade Difference during an onsite Dyna-Day is a must.  Dynabrade has earned a reputation for excellence and is a leader in innovation design and manufacturing of pneumatic abrasive power tools.  The fully outfitted Dyna-Van showcases Dynabrade’s commitment highlighting all the made in America tool manufacture has to offer.  Whether you would prefer a parking lot trade show style setup or in plant experience, Dynabrade is flexible in catering to the user experience.

Air Power and Dynabrade are currently on a Dyna-Day roadshow within North Carolina, South Carolina, and Virginia, so far completing twelve (12) events with plenty of excitement for additional locations.  A highlight of the event is being able to put the tools to use, including the new Dynorbital Extreme, known for its extreme power, extreme comfort, and extreme performance, this newly released model random orbital sander has been a show stopper.

 

Dynabrade's Dyna-Day with Air Power

Dynabrade's Dyna-Day with Air Power

 

Ingersoll Rand QX – The Future is Real

 

Ingersoll Rands “The Future is Here. The Future is Now. The Future is Real” roadshow allowed for the education and utilization of the QX Series platform of assembly tools.  This tour highlighted the benefits of the QX platform, showcasing next generation functionality; which was evident within the hands on demonstrations that could be performed on the active stations within the truck.  The complete line of QX tools feature: QXN, QXC, QXX, QXM, and the most recent QX+ETS models in both the pistol and right angle orientations.  This robust tooling platform can handle any torque with pistol and right angle orientations up to 2,000NM.  The New QX +ETS models feature an ergonomically enhanced motor algorithm for a significant reduction in the average force experienced by an operator during the tightening process.

 

Ingersoll Rand QX Roadshow Ingersoll Rand QX Roadshow

 

 

Within all of our assemble, move, and coat technologies; Air Power prides itself on our ability to drive these new technologies to your facility.  Not all technologies we drive to your facility, have to be as elaborate as the programs highlighted above.

Our Account Managers – Drive New Technology – every day.

Give Air Power a Call Today!