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Ingersoll Rand Ergonomics Reduce Injury Risks

 

One of the most common workplace injuries reported is muscle strain due to repetitive motion.  Manufacturers are seeking ergonomic material handling solutions to reduce the risk of injury for operators. In this case study, Air Power proposed a solution that successfully eliminated the risk of injury for these robotic machining cell operators.

Challenge

 

This customer had dealt with various injuries due to the operators handling parts of various sizes/weights while loading and unloading parts onto automated infeed/outfeed conveyors on robot machining cells. Hand and finger injuries were commonly reported, as well as various back injuries. The customer required a solution that was safe and easy for operators to use. The solution needed to be located out of the way of forklift traffic and out of the work area of the cell so as not to impede on the operator’s workspace. They needed a device with the ability to grasp multiple sized parts without hassle. This solution also required a system that was low maintenance, durable, with low compressed air usage.

Air Power Solution

 

Ergonomics

Air Power proposed an Ingersoll Rand column mounted with a 10ft reach and articulating arm. This system mounts out of the work cell yet reaches into the work cell to reach the work area for loading and unloading. It includes an integrated 500lb air balancer for lifting/lowering with the ability to adjust both the lifting and lowering speed to dial in the exact application. This device features low rotational inertia for ease of use and improved ergonomics for the operator, low maintenance, low CFM usage per cycle.

This Custom Air Power/Ingersoll Rand Manipulator is made of heavy steel for durability with pistol grip controls and a dummy handle for ease of use and maneuverability. It includes single-hand controls for lifting/lowering of the device & clamping/unclamping of parts, safety interlock that is load sensing to prevent parts from being dropped once elevated off the work surface, V-shaped movable jaws to allow clamping of various sized parts, padded jaws to prevent damage to machined surfaces, and requires little to no maintenance.

 

 

 

ErgonomicsErgonomics

 

Assembly Solutions for Aerospace Industry

Ingersoll Rand Aerospace Industry

 

Ingersoll Rand Aerospace Industry

 

Contact your Air Power Account Manager today to improve your process with Ingersoll Rand!

 

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Brand Page Updates

 

Air Power has been hard at work optimizing our website. Our goal is to be a better source of information for our manufacturing partners. If you are subscribed to our monthly Power Post newsletter, you can stay up to date on all Air Power news. Air Power creates videos, case studies, and blog articles centered around the latest news from the manufacturing community. We have updated our website to categorize all of our content by the brands mentioned. These updates make all of our content visible on each brand page, which allows you to find the information you need more efficiently.

Check out the “Our Brands” page on the Air Power website:

Our Brands

 

We have updated our brand pages to include all of our Air Power content that mentions the brand. Each Brand page now has a feed of videos and case studies that correspond with each brand.

 

Graco Brand Page

 

Brands Page

 

Follow these links to check it out!

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Ingersoll Rand


Ingersoll Rand Controller paired with FlexArm

 

Air Power Technical Specialist James Stanley demonstrates the capabilities of an Ingersoll Rand InsightQC Controller paired with a FlexArm Smart Arm with DOGA DPC Touchscreen allowing the operator to enter sequence patterns quickly and efficiently. Visit us at airpower-usa.com or call us at 1(800) 334-1001 to hear more about this system!

Ingersoll Rand QCX Controller with remote access

 

 

 

Air Power Application Specialist Jerome Wood and Technical Specialist James Stanley show the remote access capabilities of our Ingersoll Rand QCX Controller in the lab. An Ingersoll Rand QX Pistol coupled with an ETA Inline Positioning Arm paired to the Ingersoll Rand QCX Controller with remote access will allow work from home opportunity. Engineer, operator, and Air Power technical assistance on Go To Meeting are able to troubleshoot, debug and live update the system. Technology 4.0.

If you have any questions regarding remote access or would like to learn more about this technology, schedule a virtual demo today.

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