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Graco HydroShield Electrostatic Spray System

Air Power in partnership with Graco is working hard to prep the Hydroshield for upcoming customer demos throughout our entire territory!  Pre-plan, setup, and spray prior to demo ensures a successful onsite demo. We’d like to thank the team of Graco Representatives Nick Lewis, Nick Yanavitch, and Chris Maicon for all working with the Air Power team to establish this product in the field.

The Graco Hydroshield Spray Package is an operator-friendly solution for spraying waterborne material that improves transfer efficiency and safety. This system includes manual electrostatic air spray or air-assist guns, controller interface, and high-performing pumps.

 

 

 

 

The HydroShield Batch Waterborne System makes it easy to safely use electrostatics to spray waterborne material.

  • Refill paint supply without having to open the isolation cabinet.
  • Use one controller with simple screens to set and adjust system parameters.
  • Minimize downtime with durable components that are easily accessed and maintained.

 

Check out these pictures of the Air Power team setting up this system in the Air Power High Point Finishing Lab!

Air Power Airwaves Podcast Teaser

Air Power Airwaves Podcast Teaser

The Airwaves Podcast is all about the manufacturing industry. This show is filled with helpful tips, news about new technology, and stories of real experiences from the Air Power team. Be sure to connect with us online to stay updated on all the latest from Air Power!

www.AirPowerAirwaves.com

 

How to Properly Dispose of Paint Booth Exhaust Filters to Protect the Environment

 

For collision repair centers and industrial manufacturers who own a paint booth, one of the easiest ways to protect the environment is to properly dispose of paint booth exhaust filters.

Since most paint that is sprayed contains hazardous compounds and is potentially flammable, extra care must be taken when it is time to dispose of your paint booth filters. At this time, it is not possible to recycle paint booth filters. Proper paint booth filter disposal not only ensures your business is following the law, but it is also what is best for the environment.

Here are five steps for proper paint booth filter disposal:

1. Determine If Your Used Paint Booth Filters Are Hazardous

Before disposing of your paint booth exhaust filters as general waste, you need to verify your filters have not been exposed to any of the hazardous compounds that are frequently found in paint. You must perform a Toxicity Characteristic Leaching Procedure (TCLP) laboratory test to determine if the paint you sprayed contains specific compounds. Your filters are considered hazardous if a certain amount of any of the following compounds are present in your filters:

      • Arsenic
      • Barium
      • Cadmium
      • Chromium
      • Lead
      • Mercury
      • Selenium
      • Silver

Paint booth intake filters are designed to remove dust and other small airborne particles to supply a contaminant-free environment for painting. As long as the intake filters have not come in contact with paint, they are not hazardous. This means the intake filters can be disposed of in your normal trash.

2. Properly Dispose of Hazardous Paint Booth Exhaust Filters

If your paint booth exhaust filters are deemed hazardous, they should not be disposed of as standard waste. Instead, they must be properly stored and sent to a hazardous waste disposal facility. Store them in a non-leaking container marked with the words “hazardous waste” and a description of the waste, such as “waste paint booth filters.” Then, use a licensed hazardous waste transporter to ship the container to a hazardous waste disposal facility.

Before disposing of hazardous paint booth exhaust filters, you should always let them dry. Allowing your paint booth exhaust filters to dry typically eliminates the chance of ignitability. It is safest to subject the filters to the same curing process you use for painted products to accelerate drying of the filters and ensure they are completely dry before disposal.

 

Loaded Filters

3. Contact Trash Collector Before Disposing of Non-Hazardous Paint Booth Filters

Even if your paint booth exhaust filters are not deemed hazardous waste, you should notify your trash company that you are disposing of the filters as standard waste. Your trash collector may ask you to provide proof that no hazardous compounds are present in the filters. Make sure to retain documentation of the safety data sheets (SDS) of the materials you are spraying, lab test results and any other pertinent information your state recommends you keep on file.

4. Do Not Spray Gun Cleaners Into Paint Booth Exhaust Filters

Many spray gun and wand cleaners contain solvents that are classified as F-listed hazardous waste, including methylene chloride, methyl ethyl ketone (MEK) and toluene. This is indicated on the SDS of the solvent as F001, F002, F004 or F005.

Spraying solvents into the exhaust filters during gun cleaning can cause your filters to be considered hazardous waste. When cleaning your spray gun, make sure to keep solvents away from the paint booth filters. It is best to spray solvents into closable hazardous waste collection containers or use a gun washing system.

5. Test Filters Whenever You Make a Change to Your Paint Process

Determining whether your paint booth exhaust filters are hazardous waste can be an ongoing process, depending on how often you introduce new paint into your operation. Testing is required whenever parts of your painting process change.

Any time you add a new paint, you need to evaluate the paint to see if it contains hazardous compounds. Since testing can take some time, you should give yourself a buffer before you intend to spray the paint.


Regulations regarding paint booth filter disposal vary from state to state and sometimes even from county to county; your local authorities can tell you the requirements for your area. Since you cannot recycle paint booth filters, considering them hazardous waste and coordinating with a hazardous waste disposal company to dispose of them properly is the safest thing for the environment.

 

Source: Global Finishing Solutions

Learn More about Global Finishing Solutions Spray Booths

Spray Finishing Made Mobile

In this case study, Air Power Account Manager Austin Lambright helped this customer eliminate pain points in their finishing process, allowing them to save time and money in production costs.

 

CHALLENGE

The customer has a 90ft DOD aircraft that is coated with a very short pot life, a very expensive material. Because of the short pot life, several painters would have to mix an individual pressure pot and all spray the plane at the same time. This caused a lot of waste in material and was time-consuming.

 

AIR POWER SOLUTION

By using a mobile cart with a large Graco EnduraFlo 4:1 diaphragm pump, we are able to feed 4 painters with one central paint vessel. This not only cuts down on a lot of waste, but also simplifies the prep and clean up process, ultimately saving money both in material cost, maintenance, and production time. An all-around process improvement.

 

Graco Endura Flo Cart Solution

 

RESULTS

The customer drastically improved production process time, labor hours, and material savings in their paint process.

 

Graco Endura Flo Cart2

 

Graco Endura Flo Cart

Personal Protective Equipment: FULL VIDEO

 

Personal Protective Equipment: Taking Care of Yourself and Your Employees in the Workplace

 

Taking care of both the inside and the outside of your body in the workplace is critical. Whether you are dealing with HAZMAT, VOC’s or nuisance dust, taking care of your skin, bones, and internal organs are vitally important to staying healthy. In this Air Power Video, we look to help you maneuver through PPE basics.

 

 

Dwyer Molded Plastic Manometer Installation

 

Dwyer Molded Plastic Manometer Installation

 

Manometers are required on your spray booths. They are also required to be in perfect working order. Air Power Application Specialist, Travis Stirewalt, walks through some basic installation steps and preventative maintenance points for the Dwyer Mark II manometer.

How to Set Up the Mark II Molded Plastic Manometer with Dwyer

 

The Molded Plastic Manometer, Series Mark II, is quick and simple to use. In this video, we show how to set up the Mark II straight out of the box. Series MARK II Molded Manometers are of the inclined and inclined-vertical types. The curved inclined-vertical tube of the Model 25 gage provides higher ranges with more easily read increments at low readings. Dwyer’s Model 25 Manometer is excellent for general purpose work. The Model 40 Manometer with an inclined gage provides linear calibration and excellent resolution throughout its range. Their Model 40 manometer is recommended for air velocity and air filter gage applications.
Contact Your Air Power Account Manager to get a manometer that fits your needs today!

Product Demonstrations

Check out the latest updates at Air Power!

Product Demonstrations

Air Power Manufacturing Solutions is making efforts to be sure that we can continue to effectively support the manufacturing community during this time. We love to be able to visit customers on-site and demonstrate how the products we sell can improve manufacturing processes, but there are a variety of other ways we can show you the latest technologies. Follow the link below to read about the ways Air Power can help you improve your manufacturing process!

 

 

pRODUCT dEMONSTRATIONS

 

Polyester Filters for Paint, Powder Coating and HVAC

 

Polyester Filters for Paint, Powder Coating and HVAC

 

Polyester filters offer exceptional intake and exhaust filtration in paint booths, powder coating booths, sanding booths, AMU air filtration as well as HVAC applications. Join Air Power in a walk through our key polyester filter products and learn which media is the best for your unique application.

CFT Maple Smart Pump

 

Carlisle Fluid Technologies Maple Smart Pump

 

The Maple Smart Pump is Carlisle Fluid Technologies’ advanced, air-operated, horizontal piston pump for automotive and general industrial applications. This range of precision-engineered pumps is designed to handle modern shear sensitive solvent and waterborne paints as well as pure solvents and other paint shop materials. The Maple Pump design combines an energy-efficient air motor with CFT’s low shear fluid section technology providing a smooth consistent flow of materials for both automatic and manual spray gun systems.

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