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Polyester Filter Installation with Air Power

 

In this video, Air Power Specialist Travis Stirewalt will discuss everything you need to know about Polyester Filters. You will learn how to install polyester paint booth filters, and we will discuss best practices with exhaust roll media, cut pads, panels and bag filters. Using KW SPST2.06090-2 Orange/White with tack roll media and 2 pocket bag filters of the same media.

This video was filmed in the Air Power, Inc. Chattanooga Branch.

Ingersoll Rand Improves Ergonomics

Manufacturing facilities in today’s competitive market strive to reduce the ergonomic impact of their operators. In this case study, we will discuss the importance of recognizing every company’s desire to improve ergonomics and reduce injuries.

Customer

A global manufacturer, producing products for the heavy truck and bus industry.

Challenge

Operators were manually lifting 40-150lb truck hubs and rotors to palletize for their shipment to their end-users. The operators were refusing to use their current lifting method as it was slow and delayed their production during the days shift resulting in reduced throughput per operator per shift.

Air Power’s Solution

We proposed they moved to a single large floor supported structure with multiple bridges, air balancers, and welded end effectors. This allowed multiple operators to use a single structure with each having their own ”bay” containing a bridge, balancer, end effector combo. This gave everyone the room they needed to load pallets as well as the lifting method that allowed the ergonomic impact to be reduced while still allowing the productivity of the manual lifting application. The air balancers’ speed and the pendant control allowed the operators to move at the speed they deemed fit for each application and individual operator preference.

Result

Currently, we have installed 5 large lifts in this facility with more now being planned at their sister facilities, leading to many overall ergonomic improvements.

Ergonomics

Ergonomics - Ingersoll Rand

 

 

 

 

 

 

 

 

 

 

 

Learn More about Ingersoll Rand 

Sames Kremlin FPro Airspray

Sames Kremlin FPro Airspray

Manual Spray Gun Conventional, HVLP and LVLP

Perfectly balanced, the FPro paint spray gun provides a superior finish for all painters. Sames Kremlin offers the largest range of spray guns and accessories for all FPro applications in the high finishing markets.

 

 

PROFESSIONAL FINISHING FOR ALL YOUR NEEDS

  • New Standard in Airspray
  • The lightest spray gun for high productivity
  • Constant high performances for all production lines

SAMES KREMLIN FPro Lock P Manual Spray

SAMES KREMLIN FPro Airspray

 

Learn More about Sames Kremlin

Source: sames-kremlin.com

Carlisle Product Training

Carlisle Fluid Technologies Product Training

 

Air Power took a trip to the Carlisle Fluid Technology facility to get the full Carlisle Product Training experience. Carlisle offers an array of industrial spray finishing solutions. Our team spent the day learning about all their products, usage and maintenance tips to help our customers keep their equipment in good condition. Thanks to Carlisle for having our team in to visit!

 

Learn More about Carlisle

 

Ingersoll Rand In-Line Handle Air Balancer Control Kit

 

Ingersoll Rand In-Line Handle Air Balancer Control Kit

 

Designed for precise pick & place applications, the Ingersoll Rand In-Line Air Balancer Control Kit can integrate with all of Ingersoll Rand’s existing single rope basic unit air balancers.

– Compatible with 150, 200, 350, & 500 lb. capacity air balancers.
– Adjustable lifting and lowering speed based on pressure applied to up and down movements.
– Ideal for repetitive pick and place lifting applications.
– “Float” range allows for precise placement.

 

Contact Air Power today to get a live demonstration!

 

Graco Diaphragm Pumps

Graco designs and builds a wide range of equipment designed to handle industrial fluids such as inks, colorants, paint, abrasives, corrosive, shear sensitive, gas entrapped and more. They also design and build custom products for customers with unique requirements. Graco’s double diaphragm pumps are designed for chemical transfer applications. Their chemical transfer pumps come in pneumatic and electric options, with many flow rates and sizes. Both metal and plastic housings can easily handle corrosive and abrasive fluids. They design and build the Husky double diaphragm pumps to hold in the harshest working environments. The best materials and the highest quality standards results in pumps that are built to last.

Graco Husky Double Diaphragm Pumps

 

The Husky double diaphragm pumps are manufactured with your productivity in mind – providing you with one of the most reliable and efficient pumps in the market. Each membrane pump is thoroughly tested before it leaves the factory.

Husky Air Operated Double Diaphragm

 

Husky Air Operated Double DiaphragmDesigned with fewer parts than competitive pumps, Graco’s air operated double diaphragm pumps features our stall-free, low pulsation air valve, which is externally accessible—ensuring rapid changeovers and minimum downtimes.

 

Advantages of the Husky Air Operated Diaphragm Pumps

 

  • Rugged construction – Resists corrosion for reliable performance and long life
  • Designed to last – Heavy duty design offers long life, increased productivity and lower overall cost of ownership
  • Flow rates and sizes – up to 300 gpm (1135 lpm) / port sizes ranging from ¼” to 3” in NPT, BSP, and flange options.
  • Easy maintenance – The Husky has fewer parts than industry peers, the complete air valve is externally accessible so it can be serviced fast and easy without removing the pump.
  • Modular air valve – Stall-free, low pulsation air valve provides smooth and rapid changeover for increased efficiency and minimizes down time

 

Husky Electric Operated Double Diaphragm Pumps

 

Graco Husky 1050e PumpsGraco’s electric double diaphragm pumps (EODD) are ideal for applications that require low pulsation and a smooth flow. The energy efficient electric drive reduces energy consumption up to 5x compared to traditional air operated diaphragm pumps. Each pump is ruggedly constructed to resist corrosion and deliver a long, trouble-free product life.

Advantages of the Husky Electric Operated Diaphragm Pumps

 

  • Durable Pump Technology handles slurries and abrasives all without damage to the pump
  • Fluid section is fully customizable allowing user to create the pump you need with multiple material offerings for manifolds, seats, balls, and diaphragms.
  • Diaphragm pump is self-priming, runs dry and requires no rotating or moving of fluid seals
  • Electric Drive reduces energy consumption and operating costs
  • Provides increased pump control and accurately meters fluid

 

Contact your Air Power Representative today to find out how you can revolutionize your process with Graco Double Diaphragm Pumps!

 

 

Learn More About Graco

Source: graco.com

NEW Binks AG-364 Airless Spray Gun

 

Carlisle Fluid Technologies made an innovation in transfer efficiency when they introduced the new Binks AG-364 Airless Spray Gun. This gun achieves high quality results faster, easier and more efficiently than other spray guns on the market.

Available in dead head or recirculation manifolds, this high-quality airless spray gun helps eliminate excessive paint waste and lengthy cleaning time. The AG-364 accomplishes ultimate transfer efficiency, resulting in: reduced overspray, cleaner machines and reduced applied coating cost per part.  Softer, high-integrity fan pattern also allows for the consistent application of materials to detailed profiles and surfaces. The tip holder indexes 45 degrees with insert and is completely adjustable without insert. The versatility of tips utilized on the AG-364 allows for application of multiple wood finish materials.

As a member of the proven AG family, the AG-364 makes it easy to upgrade from air-assisted airless equipment. It utilizes the same pumps, fluid lines, regulators and fluid pressure ranges for a
seamless transition.

 

CFT BINKS AG-364

Specifications

 

CFT BINKS AG-364 SPECS

 

 

Clamping with QX

Manufacturing defects are expensive and removing these errors prior to equipment leaving the production floor is an achievable result when utilizing the proper assembly equipment.  In the below case study, implementing proper tooling resulted in a significant reduction in warranty, service work, and recalls.

Customer

A global manufacturer of grain and sugar cane harvesters located within the Southeastern United States.

 

Challenge: Warranty, Service Work, and Recalls

During the manufacturing process; a sub assembly cell was responsible for proper tightening of fluid hose clamps.  The specified torque and angle of these hose clamps was not being achieved by current in plant tooling.  This failure was a direct result of joint conditioning and relaxation associated with the hose clamp tightening process.  In order to confirm clamps were properly tightened a manual QC measure was put into place in order to catch the issue prior to units leaving for in field use.   However, manual processes are reliant on operator execution and improperly tightened units continued to leave the production floor incorrect.  This issue was exaggerated once units reached final destinations for use within the field, as inadequate torqued hose clamps, were continuing to loosen causing costly warranty, recall, and infield technician repairs.

Air Power’s Solution

In partnership with the customer, Air Power implemented an Ingersoll Rand QX Precision fastening System. The hand held, battery operated, transducerized tooling solution provided an accurate final torque, while providing the operators with tightening status feedback, actual torque values, and 1,200 rundowns of tightening data for review.  A proper torque strategy was developed allowing the hose clamp to be properly torqued, relaxed (conditioned), then final torqued; all within a single trigger pull delivered by the operator.  The need for a manual QC measure was removed as the torque data was verified, tracked, and retained by the manufacturing facility for spot check and validation.

 

Ingersoll Rand QX Series Right Angle Wrench

Result

Currently, thirteen (13) right angle tools are being utilized within this facility allowing production to reach new heights of process control.  Proper tightening of the hose clamps, torque data retention, and date/time stamping have reduced warranty, service work, and those costly infield technician repairs.  The Air Power solution ensures that product leaving the production floor is assembled correctly, the first time.